Discretionary Grant Available · MERSETAOpen▾
Manufacturing, Engineering & Related Services SETA · MERSETA
One of the largest artisan grant funders in SA.
- Window:
- Applications close 30 April
- Priority focus:
- Artisan Development · Trade Test · Section 13/28
SAQA Qualification · 119977
Production Process Controller
R57 000
(Once-off Institutional License Fee)
Professional Role & Capability Blueprint
- Target Designation
- Certified Production Process Controller Practitioner
- Competency Focus
- Master specialised practical applications, safety criteria, and regulatory mandates required of a qualified Production Process Controller.
- Academic Weight
- Full national recognition at NQF Level 4 yielding 140 credits upon successful PoE verification.
Strategic Institutional Purpose
- Audit Objective
- Formulated to systematically bridge operational skills deficits under the governing MERSETA quality matrix.
- Value Proposition
- Equips your workforce with measurable, legally compliant skills to optimise productivity, satisfy Workplace Skills Plans (WSP), and unlock maximum B-BBEE scorecard weight.
Who is this for
Who should enrol? Individuals with some work experience or prior learning who wish to formalise their skills and advance their careers. The Production Process Controller welcomes learners from diverse backgrounds, including those with limited formal education but relevant practical experience. The flexible learning approach ensures that everyone can progress at their own pace while achieving the same high standard of competence.
Qualification Rules · Module Matrix
Official SAQA module breakdown parsed from the qualification's registered rules.
Knowledge Modules (KM)
32 crTheory · 2 modules
- 313916-001-00-KM-018 cr
Occupational Health and Safety and Environment
NQF Level 4
- 313916-001-00-KM-0224 cr
Process Plant Management
NQF Level 4
Practical Skill Modules (PM)
48 crApplied · 2 modules
- 313916-001-00-PM-0116 cr
Carry out Operational and Administrative Processes, Duties and Functions
NQF Level 4
- 313916-001-00-PM-0232 cr
Operate, Monitor, and Control Manufacturing Production Process Plant
NQF Level 4
Work Experience Modules (WM)
60 crSite · 1 module
- 313916-001-00-WM-0160 cr
Manufacturing Production Process Plant Operations
NQF Level 4
Official SAQA Curriculum
Source of truth · SAQA ID 119977 · Field 06 - Manufacturing, Engineering and Technology › Manufacturing and Assembly
Purpose▾
The purpose of this qualification is to prepare learner to operate as a Production Process Controller. A Production Process Controller conducts a range of administrative and control functions in the monitoring and control of a production process plant. This is done through a combination of electrical, electronic, mechanical, hydraulic, pneumatic, and/or computer technologies. Compliance with occupational health, safety and environmental requirements as well organisational standards, policies and procedures is an integral part the operational profile as well as routine/minor/first-line maintenance work where required. A qualified learner will be able to: • Carry out production plant operational and administrative processes, duties, and functions. • Operate, monitor, and control production plant operations.
Rationale▾
Manufacturing and production are key components of the Southern African economy. Sustained production stimulates the generation of revenue and economic growth. A strong economy attracts local and overseas investment which in turn contributes to sustainable employment impacting the various market sectors such as manufacturing, mining and minerals, chemical, food, and beverages. The qualification reflects the needs of the manufacturing and production sectors, represented by employers, employees, and training providers, for learners to develop the skills and competencies for Production Process Controllers. Production Process Controllers are found across a wide range of industries in the production and manufacturing sector. The qualification has, therefore, been developed in a generic format. The curriculum can be contextualised for production, manufacturing, mining and minerals, chemical, energy, and water sectors as well as for the food and beverage production. As the skills and competencies have been specified generically, this qualification will be portable across a wide range of operations. This qualification will train and equip the qualifying learner with the knowledge, skills, and experience necessary to ensure that a production plant is monitored and controlled productively and safely. Improved standards of training and assessment will lead to more productive operations and improved safety. The general application of the qualification will improve mobility of employment across various sectors. Most learners entering the qualification will already be employed. The career progression for Production Process Controllers will be to other operator specialisations and to related occupations in operations, engineering, or training.
Learning Assumed to be in Place & RPL▾
Recognition of Prior Learning (RPL): Accredited providers and approved workplaces must apply the internal assessment criteria specified in the related curriculum document to establish and confirm prior learning. Accredited providers and workplaces must confirm prior learning by issuing a statement of results or by certifying a work experience record. RPL for Access to the Qualification Accredited providers and approved workplaces may recognise prior learning against the relevant access requirements. Entry Requirements: • An NQF Level 3 qualification with Mathematical Literacy. Or • Occupational Certificate: Production Process Machine Operator and Assembler, NQF Level 3, SAQA ID 102580.
Exit Level Outcomes▾
- Carry out production plant operational and administrative processes, duties, and functions, applying and exercising policies, procedures, performance parameters, controls, and operating standards.
- Use applicable knowledge to operate, monitor, and control production plant operations, applying and exercising policies, procedures, performance parameters, controls, and operating standards.
Qualification 119977 · Curriculum Architecture
Occupational Certificate: Production Process Controller · NQF Level 4 (140 Credits)
Three Curriculum Pillars
Knowledge Modules
Classroom & E-Learning
- Facilitated lectures & self-study
- Written question banks
- Formative comprehension checks
Practical Skill Modules
Simulated Line Tasks
- Simulated line tasks
- Observation rubrics
- Structured task sheets
Work Experience Modules
On-the-Job Production
- On-the-job rotation
- Mentor logbooks
- Workplace sign-offs
Evidence & Audit Pipeline
Learner Portfolio of Evidence (PoE)Owner · Candidate▾
Admin & Registration
ID, learner contract, induction pack, POPIA consent.
Knowledge Evidence
Written assessments & question banks — KM-01 to KM-07.
Practical Evidence
Task sheets, observation rubrics, assessor photos.
Workplace Evidence
Logbooks, mentor sign-offs, supervisor letters.
Assessor Master FileOwner · Registered Assessor▾
Assessment Reports
Judgements, learner feedback, remediation agreements, appeals log.
Internal Moderation & Quality FileOwner · Moderator / SDP▾
Moderation Evidence
10% sampling matrix, HACCP/LOTO compliance sheets, SDP sign-off.
Final Accreditation Gateway
Issued by the accredited Skills Development Provider once internal moderation is signed off.
Provider submits declaration + PoE to the Assessment Quality Partner (AQP).
QCTO awards the SAQA-registered certificate on successful EISA outcome.
Learning Material Stack
Start-to-Exit Moderation Timeline
- 1
Pre-Delivery Setup
Facilitator induction, learner enrolment forms, baseline assessment, PoE folder issue. Alignment matrix stamped.
- 2
Delivery & Formative Moderation
Modular rollout with formative assessments per KM/PM. Internal moderator reviews evidence weekly; feedback loop before summatives.
- 3
Summative & External Moderation
Summative assessments captured, PoE finalised, submitted for external moderation. Certification uploaded to the SETA/QCTO.
Bespoke QMS Build
We author your Quality Management System — policies, procedures, records, matrices — mapped to your accreditation scope. From R18,500.
Talk QMS on WhatsAppModeration Consultation
External moderation dry-run on your PoE + delivery pack. Written report with fixes before your real audit. From R4,900.
Book Moderation SessionClassroom Transformation Blueprint
Broken Standard
- 📄Photocopied guides with mismatched outcomes
- ❔Missing formative/summative assessments
- ⚠️No SETA alignment matrix — audit fails
- 🎲Facilitators improvise Production Process Controller delivery
- 🕳️PoE gaps flagged in moderation
i2Graduates Transformation
- ✓2 KM + 2 PM + 1 WM modules mapped to NQF Level 4
- ✓Pre-validated assessment bank per module
- ✓MERSETA alignment matrix included
- ✓Facilitator scripts + learner activities per credit
- ✓PoE templates that survive external moderation
The i2Graduates Quality Guarantee
Every page of this bundle is meticulously checked for sequence and structural perfection — no missing pages, no stolen content, no shortcuts. You get pre-validated assessment instruments ready to survive rigorous compliance moderation, wrapped in an engaging curriculum your facilitators will love teaching.
