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Occupational Qualification · P30

Discretionary Grant · Open

Plastics Manufacturing Machine Operator

QCTO Aligned Audit-ReadyMERSETA
NQF Level
NQF Level 3
Credits
150
Duration
—
SAQA ID
118697
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Official QCTO Registry Profile

Source: SAQA / QCTO registry
SAQA ID
118697
Min Credits
150
Registered
2022-02-03
Re-registration
2025-12-31
Field
Field 06 - Manufacturing, Engineering and Technology
Sub-field
Manufacturing and Assembly

Sample Asset Preview

Curriculum Alignment MatrixCRN ZA-SDP-2026-089
Curriculum Alignment Matrix — page 1
Curriculum Alignment Matrix — page 2
Curriculum Alignment Matrix — page 3
Curriculum Alignment Matrix — page 4
Curriculum Alignment Matrix — page 5
Page 1 of 5

Overview & Scope

Programme Profile

Target Designation
Certified Plastics Manufacturing Machine Operator Practitioner
Competency Focus
Master specialised practical applications, safety criteria, and regulatory mandates required of a qualified Plastics Manufacturing Machine Operator.
Academic Weight
Full national recognition at NQF Level 3 yielding 150 credits upon successful PoE verification.
Work Opportunities
Deployment across As a qualified plastics manufacturing machine operator, you can find employment opportunities in Manufacturing, Engineering, Automotive. Your skills will be in demand across both public and private sectors, and you may also choose to work as an independent contractor or start your own business in this field. operations under MERSETA scope.
Audit Objective
Bridges operational skills deficits under the governing MERSETA quality matrix.
Value Proposition
Measurable, legally compliant skills that optimise productivity, satisfy Workplace Skills Plans (WSP), and unlock B-BBEE scorecard weight.
Introduction▾

Designed as a Occupational Certificate at NQF Level 3 worth 150 credits, the Plastics Manufacturing Machine Operator equips you with both theoretical understanding and hands-on capabilities. You will learn to perform complex tasks, solve real-world problems, and adapt to the demands of a dynamic work environment. This qualification is your stepping stone to becoming a confident, capable professional.

Purpose▾

The purpose of this qualification is to prepare the learner to operate as a Plastics Manufacturing Machine Operator. A Plastics Manufacturing Machine Operator performs routine operations and maintenance tasks on plastics manufacturing equipment. A qualified learner will be able to: • Monitor the conversion process. • Perform basic maintenance on tooling and manufacturing equipment. • Perform routine maintenance on manufacturing equipment. • Perform routine operations. • Perform tool, die and forming device changeover operations. • Perform loading, lifting and safe handling of dies and overhead crane.

Entry Requirements▾

• Learners will gain access to the qualification through RPL for Access as provided for in the QCTO RPL Policy. RPL for access is conducted by accredited education institution, skills development provider or workplace accredited to offer that specific qualification/part qualification. • Learners who have acquired competencies of the modules of a qualification or part qualification will be exempted from modules through RPL. • Learners will be awarded credits for or towards the qualification or part qualification through RPL as provided in the QCTO RPL Policy. RPL for credits provides for the formal award of credits for, or towards a qualification or part-qualification registered on the NQF. RPL for access to the external integrated summative assessment Accredited providers and approved workplaces must apply the internal assessment criteria specified in the related curriculum document to establish and confirm prior learning. Accredited providers and workplaces must confirm prior learning by issuing a statement of result or certifying a work experience record. Entry Requirements: The minimum entry requirement for this qualification is: • NQF Level 1 qualification.

SAQA Rationale▾

There is a substantial demand for Plastics Manufacturing Machine Operators across various manufacturing sectors. Plastics Manufacturing Machine Operators are responsible for monitoring and reporting on efficient running of the machine to ensure that quality plastics products are manufactured. The availability of an occupational certificate will ensure training of learners who wish to qualify as Plastics Manufacturing Machine Operators. There are currently similar qualifications registered on the National Qualification Framework (NQF), however, these qualifications differ from the Occupational Certificate: Plastics Manufacturing Machine Operator in terms of sector, content, products, application and the NQF levels. This qualification is designed in such a way that it provides learners with generic knowledge and skills that can be applied in a variety of plastics manufacturing processes such as injection moulding, blow moulding, extrusion, thermoforming, to name but a few. Competent learners will be able to move from one manufacturing context such as pharmaceutical companies, automotive components manufactures and other packing companies within different sectors. The plastics manufacturing sector is rapidly changing from a technology point of view as well as the sustainability perspective. The sector will thus benefit from operators that will perform their tasks in a resource efficient manner and to adapt to new technology. This qualification will enable an operator to be adaptable and agile in an everchanging environment. The availability of qualified Plastics Manufacturing Machine Operators will benefit societies by ensuring that recycling of plastics products is effectively and efficiently carried out and contributes towards sustaining communities. The qualified learners are potential entrepreneurs to formalise the informal recycling activities, thus formal employment expansion leading to economic growth. Qualified learners can participate effectively in the various manufacturing sectors, whether in small, medium and large enterprises. The qualification is aimed at new entrants as well as learners who have been working within the plastics manufacturing industry. Upon completion of this qualification, learners can advance their careers by taking higher level responsibilities as team leader and supervisory positions and higher qualifications such as Plastics Manufacturing Machine Setters. There is no required registration with a professional body as no professional body exists for this occupation.

Learning Assumed to be in Place & RPL▾

• Learners will gain access to the qualification through RPL for Access as provided for in the QCTO RPL Policy. RPL for access is conducted by accredited education institution, skills development provider or workplace accredited to offer that specific qualification/part qualification. • Learners who have acquired competencies of the modules of a qualification or part qualification will be exempted from modules through RPL. • Learners will be awarded credits for or towards the qualification or part qualification through RPL as provided in the QCTO RPL Policy. RPL for credits provides for the formal award of credits for, or towards a qualification or part-qualification registered on the NQF. RPL for access to the external integrated summative assessment Accredited providers and approved workplaces must apply the internal assessment criteria specified in the related curriculum document to establish and confirm prior learning. Accredited providers and workplaces must confirm prior learning by issuing a statement of result or certifying a work experience record. Entry Requirements: The minimum entry requirement for this qualification is: • NQF Level 1 qualification.

Exit Level Outcomes▾
  • Monitor the conversion process.
  • Perform basic maintenance on tooling and equipment.
  • Perform routine maintenance on manufacturing equipment.
  • Perform routine operations.
  • Perform tool, die and forming device changeover operations.
  • Perform loading, lifting and safe handling of dies and overhead crane.

Learning Material Included

  • Learner Guide (Theory and Knowledge Modules)
  • Facilitator Guide
  • Workplace Logbook
  • Formative and Summative Assessment
  • Assessor Guide & Marking Memorandum
  • SETA / QCTO Alignment Matrix
  • Administrative & Onboarding Pack
  • Implementation Plan

Moderator-Ready Curriculum Breakdown

22 modules · 145 credits

Theory, regulatory and safety knowledge. Each row carries the registered module code, NQF level and credit weight used for formative assessment rubric mapping.

  • 714204-001-00-KM-013 cr

    Workplace Fundamentals

    NQF Level 2

  • 714204-001-00-KM-022 cr

    Health and Safely within a Manufacturing Context

    NQF Level 2

  • 714204-001-00-KM-035 cr

    Plastics Manufacturing Related Hand Tools, Power Tools, Measuring, Lifting and Stacking Equipment

    NQF Level 2

  • 714204-001-00-KM-044 cr

    Plastics Fundamentals

    NQF Level 2

  • 714204-001-00-KM-054 cr

    Fundamentals of Plastics Conversion Processes

    NQF Level 2

  • 714204-001-00-KM-062 cr

    Performing Plastics Manufacturing Finishing and Packaging Operations

    NQF Level 2

  • 714204-001-00-KM-076 cr

    Plastic Technology

    NQF Level 3

  • 714204-001-00-KM-086 cr

    Plastic Technology as it Applies to Plastic Manufacturing Processes

    NQF Level 3

Sub-total credits32
QCTO & MERSETA AlignedSAQA 118697

Qualification 118697 · Curriculum Architecture

Occupational Certificate: Plastics Manufacturing Machine Operator · NQF Level 3 (150 Credits)

Filter View
§ 01

Three Curriculum Pillars

32
Credits

Knowledge Modules

Classroom & E-Learning

KM-01 to KM-08 · 8 modules
  • Facilitated lectures & self-study
  • Written question banks
  • Formative comprehension checks
66
Credits

Practical Skill Modules

Simulated Line Tasks

PM-01 to PM-08 · 8 modules
  • Simulated line tasks
  • Observation rubrics
  • Structured task sheets
47
Credits

Work Experience Modules

On-the-Job Production

WM-01 to WM-06 · 6 modules
  • On-the-job rotation
  • Mentor logbooks
  • Workplace sign-offs
§ 02

Evidence & Audit Pipeline

Learner Portfolio of Evidence (PoE)
Owner · Candidate
▾
1
Admin & Registration

ID, learner contract, induction pack, POPIA consent.

2
Knowledge Evidence

Written assessments & question banks — KM-01 to KM-07.

3
Practical Evidence

Task sheets, observation rubrics, assessor photos.

4
Workplace Evidence

Logbooks, mentor sign-offs, supervisor letters.

Assessor Master File
Owner · Registered Assessor
▾
5
Assessment Reports

Judgements, learner feedback, remediation agreements, appeals log.

Internal Moderation & Quality File
Owner · Moderator / SDP
▾
6
Moderation Evidence

10% sampling matrix, HACCP/LOTO compliance sheets, SDP sign-off.

§ 03

Final Accreditation Gateway

Step 1
Statement of Results

Issued by the accredited Skills Development Provider once internal moderation is signed off.

Step 2
EISA Readiness Declaration

Provider submits declaration + PoE to the Assessment Quality Partner (AQP).

Step 3
National Qualification Certificate

QCTO awards the SAQA-registered certificate on successful EISA outcome.

Learner Certified · Uploaded to National Learner Records Database (NLRD)

Audit & Compliance

Evidence & Audit Pipeline

From portfolio assembly to external sign-off — the exact route your evidence travels.

  1. Step 1

    PoE Assembly

    Learner evidence, formative records and logbook entries filed against the alignment matrix.

  2. Step 2

    Internal Assessment

    Registered assessor judges each KM/PM/WM outcome using the supplied instruments.

  3. Step 3

    Internal Moderation

    Sampling and verification of assessor decisions, with remediation loop before submission.

  4. Step 4

    External Moderation

    SETA/QCTO desktop audit and certification upload against registered credits.

Broken Standard vs i2Graduates Standard

The measurable delta between improvised material and an audit-ready suite.

Broken Standard

i2Graduates Standard

Curriculum Mapping

Photocopied guides with mismatched outcomes

8 KM + 8 PM + 6 WM modules mapped to NQF Level 3

Assessment Bank

Missing formative and summative assessments

Pre-validated assessment bank per module

Alignment Evidence

No alignment matrix — audit fails

MERSETA alignment matrix included

Facilitation

Facilitators improvise Plastics Manufacturing Machine Operator delivery

Facilitator scripts + learner activities per credit

Portfolio of Evidence

PoE gaps flagged in moderation

PoE templates that survive external moderation

View on SAQA

Pricing & Delivery Tiers

Base licence from R52 500

Digital Master Suite

Editable master files, licensed to your SDP

  • Learner Guide, Facilitator Guide & Assessment Suite
  • Workplace logbook + alignment matrix (editable)
  • Instant digital delivery under institutional licence
  • Free minor corrections for 12 months
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Most selected

Turnkey Print & Bound Package

Printed, bound and couriered per learner

  • Everything in the Digital Master Suite
  • Full-colour print, wire-bound learner packs
  • Per-learner PoE folders and dividers
  • Nationwide courier with tracked delivery
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Full Enterprise Accreditation Bundle

Assets plus accreditation support end-to-end

  • Everything in the Print & Bound Package
  • Bespoke QMS build mapped to your scope
  • Moderation dry-run + written remediation report
  • Brand & metadata integration across the suite
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Complementary Services

Optional add-ons that harden your accreditation scope before an external audit.

Bespoke QMS Build

We author your Quality Management System — policies, procedures, records, matrices — mapped to your accreditation scope. From R18,500.

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Moderation Consultation

External moderation dry-run on your PoE + delivery pack. Written report with fixes before your real audit. From R4,900.

Book Moderation Session

The i2Graduates Quality Guarantee

Every page of this bundle is checked for sequence and structural accuracy — no missing pages, no shortcuts. You get pre-validated assessment instruments ready to survive rigorous compliance moderation, wrapped in a curriculum your facilitators will enjoy teaching.