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Discretionary Grant Available · MERSETAOpen

Manufacturing, Engineering & Related Services SETA · MERSETA

One of the largest artisan grant funders in SA.

Window:
Applications close 30 April
Priority focus:
Artisan Development · Trade Test · Section 13/28
P30

SAQA Qualification · 118697

QCTO Compliant

Plastics Manufacturing Machine Operator

Credits
150
NQF
NQF Level 3
Seta
MERSETA

R52 500

(Once-off Institutional License Fee)

Professional Role & Capability Blueprint


Target Designation
Certified Plastics Manufacturing Machine Operator Practitioner
Competency Focus
Master specialised practical applications, safety criteria, and regulatory mandates required of a qualified Plastics Manufacturing Machine Operator.
Academic Weight
Full national recognition at NQF Level 3 yielding 150 credits upon successful PoE verification.

Strategic Institutional Purpose


Audit Objective
Formulated to systematically bridge operational skills deficits under the governing MERSETA quality matrix.
Value Proposition
Equips your workforce with measurable, legally compliant skills to optimise productivity, satisfy Workplace Skills Plans (WSP), and unlock maximum B-BBEE scorecard weight.

Who is this for


Who should enrol? Entry-level workers, school leavers, or career changers who want to gain foundational skills. The Plastics Manufacturing Machine Operator welcomes learners from diverse backgrounds, including those with limited formal education but relevant practical experience. The flexible learning approach ensures that everyone can progress at their own pace while achieving the same high standard of competence.

Qualification Rules · Module Matrix


Official SAQA module breakdown parsed from the qualification's registered rules.

Knowledge Modules (KM)

32 cr

Theory · 8 modules

  • 714204-001-00-KM-013 cr

    Workplace Fundamentals

    NQF Level 2

  • 714204-001-00-KM-022 cr

    Health and Safely within a Manufacturing Context

    NQF Level 2

  • 714204-001-00-KM-035 cr

    Plastics Manufacturing Related Hand Tools, Power Tools, Measuring, Lifting and Stacking Equipment

    NQF Level 2

  • 714204-001-00-KM-044 cr

    Plastics Fundamentals

    NQF Level 2

  • 714204-001-00-KM-054 cr

    Fundamentals of Plastics Conversion Processes

    NQF Level 2

  • 714204-001-00-KM-062 cr

    Performing Plastics Manufacturing Finishing and Packaging Operations

    NQF Level 2

  • 714204-001-00-KM-076 cr

    Plastic Technology

    NQF Level 3

  • 714204-001-00-KM-086 cr

    Plastic Technology as it Applies to Plastic Manufacturing Processes

    NQF Level 3

Practical Skill Modules (PM)

66 cr

Applied · 8 modules

  • 714204-001-00-PM-014 cr

    Use, Handle, Care for and Store Hand and Power Tools, Measuring Instruments, Lifting and Stacking Equipment

    NQF Level 2

  • 714204-001-00-PM-024 cr

    Monitor the Conversion Process

    NQF Level 2

  • 714204-001-00-PM-034 cr

    Perform Finishing and Packaging Operations

    NQF Level 2

  • 714204-001-00-PM-044 cr

    Perform Basic Maintenance on Tooling and Equipment

    NQF Level 2

  • 714204-001-00-PM-055 cr

    Operate Ancillary Lifting Equipment within the Statutory Requirements as well as Organisations

    NQF Level 2

  • 714204-001-00-PM-0615 cr

    Perform Routine Maintenance on Manufacturing Equipment

    NQF Level 3

  • 714204-001-00-PM-0715 cr

    Perform Plastics Manufacturing Routine Operations

    NQF Level 3

  • 714204-001-00-PM-0815 cr

    Perform Tool, Die and Forming Device Changeover Operations

    NQF Level 3

Work Experience Modules (WM)

47 cr

Site · 6 modules

  • 714204-001-00-WM-025 cr

    Finishing and Packaging Operations

    NQF Level 2

  • 714204-001-00-WM-035 cr

    Basic Maintenance on Tooling and Equipment Operations

    NQF Level 2

  • 714204-001-00-WM-042 cr

    Processes Related to the Operation of Ancillary Lifting Equipment within the Statutory Requirements as well as Organisations' Policies

    NQF Level 2

  • 714204-001-00-WM-056 cr

    Routine Maintenance on Manufacturing Equipment

    NQF Level 3

  • 714204-001-00-WM-0615 cr

    Plastics Manufacturing Routine Operations

    NQF Level 3

  • 714204-001-00-WM-0714 cr

    Tooling, Die and Forming Device Changeover Operations

    NQF Level 3

Total Credits (SAQA)145

Official SAQA Curriculum


Source of truth · SAQA ID 118697 · Field 06 - Manufacturing, Engineering and Technology › Manufacturing and Assembly

Min Credits
150
Registered
2022-02-03
Re-registration
2025-12-31
Purpose

The purpose of this qualification is to prepare the learner to operate as a Plastics Manufacturing Machine Operator. A Plastics Manufacturing Machine Operator performs routine operations and maintenance tasks on plastics manufacturing equipment. A qualified learner will be able to: • Monitor the conversion process. • Perform basic maintenance on tooling and manufacturing equipment. • Perform routine maintenance on manufacturing equipment. • Perform routine operations. • Perform tool, die and forming device changeover operations. • Perform loading, lifting and safe handling of dies and overhead crane.

Rationale

There is a substantial demand for Plastics Manufacturing Machine Operators across various manufacturing sectors. Plastics Manufacturing Machine Operators are responsible for monitoring and reporting on efficient running of the machine to ensure that quality plastics products are manufactured. The availability of an occupational certificate will ensure training of learners who wish to qualify as Plastics Manufacturing Machine Operators. There are currently similar qualifications registered on the National Qualification Framework (NQF), however, these qualifications differ from the Occupational Certificate: Plastics Manufacturing Machine Operator in terms of sector, content, products, application and the NQF levels. This qualification is designed in such a way that it provides learners with generic knowledge and skills that can be applied in a variety of plastics manufacturing processes such as injection moulding, blow moulding, extrusion, thermoforming, to name but a few. Competent learners will be able to move from one manufacturing context such as pharmaceutical companies, automotive components manufactures and other packing companies within different sectors. The plastics manufacturing sector is rapidly changing from a technology point of view as well as the sustainability perspective. The sector will thus benefit from operators that will perform their tasks in a resource efficient manner and to adapt to new technology. This qualification will enable an operator to be adaptable and agile in an everchanging environment. The availability of qualified Plastics Manufacturing Machine Operators will benefit societies by ensuring that recycling of plastics products is effectively and efficiently carried out and contributes towards sustaining communities. The qualified learners are potential entrepreneurs to formalise the informal recycling activities, thus formal employment expansion leading to economic growth. Qualified learners can participate effectively in the various manufacturing sectors, whether in small, medium and large enterprises. The qualification is aimed at new entrants as well as learners who have been working within the plastics manufacturing industry. Upon completion of this qualification, learners can advance their careers by taking higher level responsibilities as team leader and supervisory positions and higher qualifications such as Plastics Manufacturing Machine Setters. There is no required registration with a professional body as no professional body exists for this occupation.

Learning Assumed to be in Place & RPL

• Learners will gain access to the qualification through RPL for Access as provided for in the QCTO RPL Policy. RPL for access is conducted by accredited education institution, skills development provider or workplace accredited to offer that specific qualification/part qualification. • Learners who have acquired competencies of the modules of a qualification or part qualification will be exempted from modules through RPL. • Learners will be awarded credits for or towards the qualification or part qualification through RPL as provided in the QCTO RPL Policy. RPL for credits provides for the formal award of credits for, or towards a qualification or part-qualification registered on the NQF. RPL for access to the external integrated summative assessment Accredited providers and approved workplaces must apply the internal assessment criteria specified in the related curriculum document to establish and confirm prior learning. Accredited providers and workplaces must confirm prior learning by issuing a statement of result or certifying a work experience record. Entry Requirements: The minimum entry requirement for this qualification is: • NQF Level 1 qualification.

Exit Level Outcomes
  • Monitor the conversion process.
  • Perform basic maintenance on tooling and equipment.
  • Perform routine maintenance on manufacturing equipment.
  • Perform routine operations.
  • Perform tool, die and forming device changeover operations.
  • Perform loading, lifting and safe handling of dies and overhead crane.
QCTO & MERSETA AlignedSAQA 118697

Qualification 118697 · Curriculum Architecture

Occupational Certificate: Plastics Manufacturing Machine Operator · NQF Level 3 (150 Credits)

Filter View
§ 01

Three Curriculum Pillars

32
Credits

Knowledge Modules

Classroom & E-Learning

KM-01 to KM-08 · 8 modules
  • Facilitated lectures & self-study
  • Written question banks
  • Formative comprehension checks
66
Credits

Practical Skill Modules

Simulated Line Tasks

PM-01 to PM-08 · 8 modules
  • Simulated line tasks
  • Observation rubrics
  • Structured task sheets
47
Credits

Work Experience Modules

On-the-Job Production

WM-01 to WM-06 · 6 modules
  • On-the-job rotation
  • Mentor logbooks
  • Workplace sign-offs
§ 02

Evidence & Audit Pipeline

Learner Portfolio of Evidence (PoE)
Owner · Candidate
1
Admin & Registration

ID, learner contract, induction pack, POPIA consent.

2
Knowledge Evidence

Written assessments & question banks — KM-01 to KM-07.

3
Practical Evidence

Task sheets, observation rubrics, assessor photos.

4
Workplace Evidence

Logbooks, mentor sign-offs, supervisor letters.

Assessor Master File
Owner · Registered Assessor
5
Assessment Reports

Judgements, learner feedback, remediation agreements, appeals log.

Internal Moderation & Quality File
Owner · Moderator / SDP
6
Moderation Evidence

10% sampling matrix, HACCP/LOTO compliance sheets, SDP sign-off.

§ 03

Final Accreditation Gateway

Step 1
Statement of Results

Issued by the accredited Skills Development Provider once internal moderation is signed off.

Step 2
EISA Readiness Declaration

Provider submits declaration + PoE to the Assessment Quality Partner (AQP).

Step 3
National Qualification Certificate

QCTO awards the SAQA-registered certificate on successful EISA outcome.

Learner Certified · Uploaded to National Learner Records Database (NLRD)

Learning Material Stack


Learner Guide
Facilitator Guide
Assessment Instruments
SETA Alignment Matrix

Start-to-Exit Moderation Timeline


  1. 1

    Pre-Delivery Setup

    Facilitator induction, learner enrolment forms, baseline assessment, PoE folder issue. Alignment matrix stamped.

  2. 2

    Delivery & Formative Moderation

    Modular rollout with formative assessments per KM/PM. Internal moderator reviews evidence weekly; feedback loop before summatives.

  3. 3

    Summative & External Moderation

    Summative assessments captured, PoE finalised, submitted for external moderation. Certification uploaded to the SETA/QCTO.

Bespoke QMS Build


We author your Quality Management System — policies, procedures, records, matrices — mapped to your accreditation scope. From R18,500.

Talk QMS on WhatsApp

Moderation Consultation


External moderation dry-run on your PoE + delivery pack. Written report with fixes before your real audit. From R4,900.

Book Moderation Session

Classroom Transformation Blueprint


22 Modules · 150 Credits · MERSETA

Broken Standard

  • 📄Photocopied guides with mismatched outcomes
  • Missing formative/summative assessments
  • ⚠️No SETA alignment matrix — audit fails
  • 🎲Facilitators improvise Plastics Manufacturing Machine Operator delivery
  • 🕳️PoE gaps flagged in moderation
i2Graduates Transform

i2Graduates Transformation

  • 8 KM + 8 PM + 6 WM modules mapped to NQF Level 3
  • Pre-validated assessment bank per module
  • MERSETA alignment matrix included
  • Facilitator scripts + learner activities per credit
  • PoE templates that survive external moderation

The i2Graduates Quality Guarantee


Every page of this bundle is meticulously checked for sequence and structural perfection — no missing pages, no stolen content, no shortcuts. You get pre-validated assessment instruments ready to survive rigorous compliance moderation, wrapped in an engaging curriculum your facilitators will love teaching.