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Occupational Qualification · P2

Discretionary Grant · Rolling

Packaging Rotary Printing and Re-reeling Flexographic Machine Minder

QCTO Aligned Audit-ReadyFP&M SETA
NQF Level
NQF Level 4
Credits
544
Duration
—
SAQA ID
101708
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Official QCTO Registry Profile

Source: SAQA / QCTO registry
SAQA ID
101708
Min Credits
544
Registered
2018-07-01
Re-registration
2025-12-30
Field
Field 06 - Manufacturing, Engineering and Technology
Sub-field
Manufacturing and Assembly

Sample Asset Preview

Curriculum Alignment MatrixCRN ZA-SDP-2026-089
Curriculum Alignment Matrix — page 1
Curriculum Alignment Matrix — page 2
Curriculum Alignment Matrix — page 3
Curriculum Alignment Matrix — page 4
Curriculum Alignment Matrix — page 5
Page 1 of 5

Overview & Scope

Programme Profile

Target Designation
Certified Packaging Rotary Printing and Re-reeling Flexographic Machine Minder Practitioner
Competency Focus
Master specialised practical applications, safety criteria, and regulatory mandates required of a qualified Packaging Rotary Printing and Re-reeling Flexographic Machine Minder.
Academic Weight
Full national recognition at NQF Level 4 yielding 544 credits upon successful PoE verification.
Work Opportunities
Deployment across As a qualified packaging rotary printing and re-reeling flexographic machine minder, you can find employment opportunities in Manufacturing, Engineering, Trades (Artisan). Your skills will be in demand across both public and private sectors, and you may also choose to work as an independent contractor or start your own business in this field. operations under FP&M SETA scope.
Audit Objective
Bridges operational skills deficits under the governing FP&M SETA quality matrix.
Value Proposition
Measurable, legally compliant skills that optimise productivity, satisfy Workplace Skills Plans (WSP), and unlock B-BBEE scorecard weight.
Introduction▾

The Packaging Rotary Printing and Re-reeling Flexographic Machine Minder (NQF Level 4, 544 credits) is a comprehensive Occupational Certificate that blends foundational theory with intensive practical application. Throughout your learning journey, you will develop the competencies required to operate effectively, safely, and ethically within your industry. Employers value this qualification because it signals that you are job-ready from day one.

Purpose▾

The purpose of this qualification is to prepare a learner to operate as a Packaging Rotary Printing and Re-reeling Flexographic Machine Minder. A Packaging Rotary Printing and Re-reeling Flexographic Machine Minder sets up, operates and maintains web-fed flexographic printing presses to print specified quality printing jobs on a variety of substrates. A qualified learner will be able to: • Set up flexographic printing presses. • Operate flexographic printing presses to specify quality standards for printing jobs on a variety of substrates. • Conduct first-line machine maintenance on flexographic printing presses.

Entry Requirements▾

Recognition of Prior Learning (RPL): RPL for access to the external integrated summative assessment: Accredited providers and approved workplaces must apply the internal assessment criteria specified in the related curriculum document to establish and confirm prior learning. Accredited providers and workplaces must confirm prior learning by issuing a statement of result or certifying a work experience record. RPL for access to the qualification: Accredited providers and approved workplaces may recognise prior learning against the relevant access requirements. Entry Requirements: • Level 4 with Mathematics.

SAQA Rationale▾

The shared purpose of this qualification is to assess and recognise workplace skills acquired with the benefit of formal education and training. Learners who are assessed as competent against this qualification will be competent to act as a Rotary Flexographic Machine Minder within the printing industry. Learners will be able to prepare, operate and maintain rotary flexographic presses i.e. understand and interpret job instructions, maintain production and control waste, whilst maintaining quality. This qualification represents a specialised skill within a printing trade or industry. The qualification contributes to the development of qualified artisans in the flexographic industry. The career pathway is open to all youth labour, school leavers and any technical minded individual that has a flair for design and print and is subject to any physical disabilities, which could hinder the minders performance and safety. The contribution to The National Skills Development Strategy is the key developmental interface between learners and new competencies to be achieved. Its contribution to socio-economic transformation is that previously experienced individuals would be able to undergo RPL-assessment and thereby receive recognition for previous learning and experience (minimum of 5 years). The employability and career prospects of learners can therefore be enhanced by this qualification.

Learning Assumed to be in Place & RPL▾

Recognition of Prior Learning (RPL): RPL for access to the external integrated summative assessment: Accredited providers and approved workplaces must apply the internal assessment criteria specified in the related curriculum document to establish and confirm prior learning. Accredited providers and workplaces must confirm prior learning by issuing a statement of result or certifying a work experience record. RPL for access to the qualification: Accredited providers and approved workplaces may recognise prior learning against the relevant access requirements. Entry Requirements: • Level 4 with Mathematics.

Exit Level Outcomes▾
  • Set up flexographic printing presses.
  • Operate a flexographic printing press.
  • Conduct first-line machine maintenance on flexographic printing press.

Learning Material Included

  • Learner Guide (Theory and Knowledge Modules)
  • Facilitator Guide
  • Workplace Logbook
  • Formative and Summative Assessment
  • Assessor Guide & Marking Memorandum
  • SETA / QCTO Alignment Matrix
  • Administrative & Onboarding Pack
  • Implementation Plan

Moderator-Ready Curriculum Breakdown

26 modules · 544 credits

Theory, regulatory and safety knowledge. Each row carries the registered module code, NQF level and credit weight used for formative assessment rubric mapping.

  • 662212000-KM-0112 cr

    Preparation of Print Proofs

    NQF Level 3

  • 662212000-KM-026 cr

    Image Carriers in Flexographic Pre-press

    NQF Level 2

  • 662212000-KM-0315 cr

    Introduction to Flexographic Printing

    NQF Level 4

  • 662212000-KM-0423 cr

    Concepts, Theories and Principles of Equipment and Machinery

    NQF Level 3

  • 662212000-KM-0515 cr

    Concepts, Theories and Principles of Flexographic Plate Making/Mounting

    NQF Level 3

  • 662212000-KM-0620 cr

    Properties, Characteristics, Functions and Uses of Substrates in Flexographic Printing

    NQF Level 4

  • 662212000-KM-0715 cr

    Properties, Characteristics, Functions and Uses of the Ink System in Flexographic Printing

    NQF Level 4

  • 662212000-KM-086 cr

    Introduction to the Printing and Packaging Industry

    NQF Level 3

  • 662212000-KM-0921 cr

    Legal and Regulatory Requirements

    NQF Level 3

  • 662212000-KM-109 cr

    Printing Science and Chemistry

    NQF Level 3

  • 662212000-KM-116 cr

    Quality Studies in the Printing Industry

    NQF Level 4

  • 662212000-KM-1211 cr

    Productivity and Economics

    NQF Level 3

  • 662212000-KM-1311 cr

    Workplace Fundamentals

    NQF Level 3

Sub-total credits170
QCTO & FP&M SETA AlignedSAQA 101708

Qualification 101708 · Curriculum Architecture

Occupational Certificate: Packaging Rotary Printing and Re-reeling Flexographic Machine Minder · NQF Level 4 (544 Credits)

Filter View
§ 01

Three Curriculum Pillars

170
Credits

Knowledge Modules

Classroom & E-Learning

KM-01 to KM-13 · 13 modules
  • Facilitated lectures & self-study
  • Written question banks
  • Formative comprehension checks
197
Credits

Practical Skill Modules

Simulated Line Tasks

PM-01 to PM-09 · 9 modules
  • Simulated line tasks
  • Observation rubrics
  • Structured task sheets
177
Credits

Work Experience Modules

On-the-Job Production

WM-01 to WM-04 · 4 modules
  • On-the-job rotation
  • Mentor logbooks
  • Workplace sign-offs
§ 02

Evidence & Audit Pipeline

Learner Portfolio of Evidence (PoE)
Owner · Candidate
▾
1
Admin & Registration

ID, learner contract, induction pack, POPIA consent.

2
Knowledge Evidence

Written assessments & question banks — KM-01 to KM-07.

3
Practical Evidence

Task sheets, observation rubrics, assessor photos.

4
Workplace Evidence

Logbooks, mentor sign-offs, supervisor letters.

Assessor Master File
Owner · Registered Assessor
▾
5
Assessment Reports

Judgements, learner feedback, remediation agreements, appeals log.

Internal Moderation & Quality File
Owner · Moderator / SDP
▾
6
Moderation Evidence

10% sampling matrix, HACCP/LOTO compliance sheets, SDP sign-off.

§ 03

Final Accreditation Gateway

Step 1
Statement of Results

Issued by the accredited Skills Development Provider once internal moderation is signed off.

Step 2
EISA Readiness Declaration

Provider submits declaration + PoE to the Assessment Quality Partner (AQP).

Step 3
National Qualification Certificate

QCTO awards the SAQA-registered certificate on successful EISA outcome.

Learner Certified · Uploaded to National Learner Records Database (NLRD)

Audit & Compliance

Evidence & Audit Pipeline

From portfolio assembly to external sign-off — the exact route your evidence travels.

  1. Step 1

    PoE Assembly

    Learner evidence, formative records and logbook entries filed against the alignment matrix.

  2. Step 2

    Internal Assessment

    Registered assessor judges each KM/PM/WM outcome using the supplied instruments.

  3. Step 3

    Internal Moderation

    Sampling and verification of assessor decisions, with remediation loop before submission.

  4. Step 4

    External Moderation

    SETA/QCTO desktop audit and certification upload against registered credits.

Broken Standard vs i2Graduates Standard

The measurable delta between improvised material and an audit-ready suite.

Broken Standard

i2Graduates Standard

Curriculum Mapping

Photocopied guides with mismatched outcomes

13 KM + 9 PM + 4 WM modules mapped to NQF Level 4

Assessment Bank

Missing formative and summative assessments

Pre-validated assessment bank per module

Alignment Evidence

No alignment matrix — audit fails

FP&M SETA alignment matrix included

Facilitation

Facilitators improvise Packaging Rotary Printing and Re-reeling Flexographic Machine Minder delivery

Facilitator scripts + learner activities per credit

Portfolio of Evidence

PoE gaps flagged in moderation

PoE templates that survive external moderation

View on SAQA

Pricing & Delivery Tiers

Base licence from R70 000

Digital Master Suite

Editable master files, licensed to your SDP

  • Learner Guide, Facilitator Guide & Assessment Suite
  • Workplace logbook + alignment matrix (editable)
  • Instant digital delivery under institutional licence
  • Free minor corrections for 12 months
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Most selected

Turnkey Print & Bound Package

Printed, bound and couriered per learner

  • Everything in the Digital Master Suite
  • Full-colour print, wire-bound learner packs
  • Per-learner PoE folders and dividers
  • Nationwide courier with tracked delivery
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Full Enterprise Accreditation Bundle

Assets plus accreditation support end-to-end

  • Everything in the Print & Bound Package
  • Bespoke QMS build mapped to your scope
  • Moderation dry-run + written remediation report
  • Brand & metadata integration across the suite
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Complementary Services

Optional add-ons that harden your accreditation scope before an external audit.

Bespoke QMS Build

We author your Quality Management System — policies, procedures, records, matrices — mapped to your accreditation scope. From R18,500.

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Moderation Consultation

External moderation dry-run on your PoE + delivery pack. Written report with fixes before your real audit. From R4,900.

Book Moderation Session

The i2Graduates Quality Guarantee

Every page of this bundle is checked for sequence and structural accuracy — no missing pages, no shortcuts. You get pre-validated assessment instruments ready to survive rigorous compliance moderation, wrapped in a curriculum your facilitators will enjoy teaching.