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Occupational Qualification · N13

Discretionary Grant · Open

Non-Destructive Ultrasonic Wall Thickness Testing Operator

QCTO Aligned Audit-ReadyMERSETA
NQF Level
NQF Level 3
Credits
51
Duration
—
SAQA ID
119456
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Official QCTO Registry Profile

Source: SAQA / QCTO registry
SAQA ID
119456
Min Credits
51
Registered
2022-08-04
Re-registration
2025-12-31
Field
Field 06 - Manufacturing, Engineering and Technology
Sub-field
Engineering and Related Design

Sample Asset Preview

Curriculum Alignment MatrixCRN ZA-SDP-2026-089
Curriculum Alignment Matrix — page 1
Curriculum Alignment Matrix — page 2
Curriculum Alignment Matrix — page 3
Curriculum Alignment Matrix — page 4
Curriculum Alignment Matrix — page 5
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Overview & Scope

Programme Profile

Target Designation
Certified Non-Destructive Ultrasonic Wall Thickness Testing Operator Practitioner
Competency Focus
Master specialised practical applications, safety criteria, and regulatory mandates required of a qualified Non-Destructive Ultrasonic Wall Thickness Testing Operator.
Academic Weight
Full national recognition at NQF Level 3 yielding 51 credits upon successful PoE verification.
Work Opportunities
Deployment across As a qualified non-destructive ultrasonic wall thickness testing operator, you can find employment opportunities in Manufacturing, Engineering, Automotive. Your skills will be in demand across both public and private sectors, and you may also choose to work as an independent contractor or start your own business in this field. operations under MERSETA scope.
Audit Objective
Bridges operational skills deficits under the governing MERSETA quality matrix.
Value Proposition
Measurable, legally compliant skills that optimise productivity, satisfy Workplace Skills Plans (WSP), and unlock B-BBEE scorecard weight.
Introduction▾

The Non-Destructive Ultrasonic Wall Thickness Testing Operator (NQF Level 3, 51 credits) is a comprehensive Occupational Certificate that blends foundational theory with intensive practical application. Throughout your learning journey, you will develop the competencies required to operate effectively, safely, and ethically within your industry. Employers value this qualification because it signals that you are job-ready from day one.

Purpose▾

The purpose of this part-qualification is to prepare a learner to operate as a Non-Destructive Ultrasonic Wall Thickness Testing Operator. A Non-Destructive Wall Thickness Testing Operator (NDT Level 1) follows instructions prescribed to them by the technician. They record the test results and, if any anomalies are detected, escalate them to the technician. A qualified learner will be able to: • Prepare for ultrasonic wall thickness testing according to instructions. • Conduct ultrasonic wall thickness testing and then interpret whether indications are relevant or non-relevant, according to prescribed procedures.

Entry Requirements▾

Recognition of Prior Learning (RPL): RPL for access to the External Integrated Summative Assessment: Accredited providers and approved workplaces must apply the internal assessment criteria specified in the related curriculum document to establish and confirm prior learning. Accredited providers and workplaces must confirm prior learning by issuing a statement of result or certifying a work experience record. RPL for access to the Qualification: Accredited providers and approved workplaces may recognise prior learning against the relevant access requirements. Entry Requirements: The minimum entry requirement for this part-qualification is: • NQF Level 3 qualification with Mathematics and Physical Science.

SAQA Rationale▾

A non-destructive ultrasonic wall thickness testing, a method of non-destructive testing (NDT), is one of the engineering sciences, which is on par with materials sciences, materials engineering, welding sciences and engineering, transport engineering, chemical engineering and mechanical engineering - which includes finite element analysis (FEA), condition monitoring and fracture mechanics. This part-qualification is one of a suite of seven (7) non-destructive testing qualifications. All these non-destructive testing methods are based on international standards. The other six (6) methods are: • Non-Destructive Visual Testing Technician. • Non-Destructive Magnetic Particle Testing Technician. • Non-Destructive Liquid Penetrant Testing Technician. • Non-Destructive Radiographic Testing Technician. • Non-Destructive Eddy Current Testing Technician. • Non-Destructive Ultrasonic Testing Technician. The same ultrasonic wall thickness testing methods and technologies, and the same type of codes, standards and procedures are applied in all industrial sectors (e.g., mechanical engineering, welding, materials, construction, mining, transport, chemical and electricity production engineering sectors). Most of the non-destructive testing (NDT) industry seems to offer ultrasonic wall thickness testing qualifications based on international standards and programmes. Some offer ISO 9712 based programmes, others offer qualifications based on those of the British Standard Institute (BSI, or the European Standard (EN ISO: 9712) or the Training Guidelines in Non-destructive Testing Techniques: 2008 Edition of the International Atomic Energy Agency (IAEA) or the standards of the American Society for Non-destructive Testing (ASNT). With the rapid growth of the NDT industry internationally and locally the industry believes that the part-qualification would give greater credence to ultrasonic wall thickness testing training programmes because these would be compared to national standards, which in turn, would be comparable to international standards. Typical learners are school leavers, qualifying learners from the Technical and Vocational education and Training (TVET) College or workers who have been employed in the NDT industry. A learner will become a Non-Destructive Ultrasonic Wall Thickness Testing Operator (NDT Level I) and then proceed to become a Non-Destructive Testing Technician in the other non-destructive testing methods at NDT Level II, after having done the Operator qualification in the selected NDT method. Learners will receive a high standard of training and education that is occupationally aligned. Qualified learners will be able to further their education and obtain access to industry related non-destructive testing qualifications available in the sector. Employers in the sector will gain access to suitably qualified Non-Destructive Ultrasonic Wall Thickness Testing Operators to conduct testing at NDT Level I. The career pathways in the sector will create a healthy employment cycle, providing employment opportunities to unemployed youth and those interested in non-destructive testing. The manufacturing industries will be dependent on these skills to quality assure their products and maintain those products in operation and this shall benefit the economy by ensuring the supply of quality products. Qualifying learners would be recruited by the industry as Non-Destructive Operators. It is important and a requirement that individuals be qualified as operators before they could be absorbed in the practice by industry hence the need for this part qualification.

Learning Assumed to be in Place & RPL▾

Recognition of Prior Learning (RPL): RPL for access to the External Integrated Summative Assessment: Accredited providers and approved workplaces must apply the internal assessment criteria specified in the related curriculum document to establish and confirm prior learning. Accredited providers and workplaces must confirm prior learning by issuing a statement of result or certifying a work experience record. RPL for access to the Qualification: Accredited providers and approved workplaces may recognise prior learning against the relevant access requirements. Entry Requirements: The minimum entry requirement for this part-qualification is: • NQF Level 3 qualification with Mathematics and Physical Science.

Exit Level Outcomes▾
  • Apply essential methods and procedures for the selection of ultrasonic wall thickness testing techniques.
  • Apply essential methods and procedures for the preparation of ultrasonic wall thickness testing.

Learning Material Included

  • Learner Guide (Theory and Knowledge Modules)
  • Facilitator Guide
  • Workplace Logbook
  • Formative and Summative Assessment
  • Assessor Guide & Marking Memorandum
  • SETA / QCTO Alignment Matrix
  • Administrative & Onboarding Pack
  • Implementation Plan

Moderator-Ready Curriculum Breakdown

7 modules · 51 credits

Theory, regulatory and safety knowledge. Each row carries the registered module code, NQF level and credit weight used for formative assessment rubric mapping.

  • 311703-006-00-02-KM-018 cr

    Workplace Fundamentals

    NQF Level 3

  • 311703-006-00-02-KM-026 cr

    Introduction to Non-Destructive Testing

    NQF Level 3

  • 311703-006-00-02-KM-036 cr

    Materials (NDT Level I)

    NQF Level 3

  • 311703-006-00-02-KM-0410 cr

    Materials, Statistics and NDT Drawings (NDT Level II)

    NQF Level 4

Sub-total credits30
QCTO & MERSETA AlignedSAQA 119456

Qualification 119456 · Curriculum Architecture

Occupational Certificate: Non-Destructive Ultrasonic Wall Thickness Testing Operator · NQF Level 3 (51 Credits)

Filter View
§ 01

Three Curriculum Pillars

30
Credits

Knowledge Modules

Classroom & E-Learning

KM-01 to KM-04 · 4 modules
  • Facilitated lectures & self-study
  • Written question banks
  • Formative comprehension checks
9
Credits

Practical Skill Modules

Simulated Line Tasks

PM-01 to PM-02 · 2 modules
  • Simulated line tasks
  • Observation rubrics
  • Structured task sheets
12
Credits

Work Experience Modules

On-the-Job Production

WM-01 to WM-01 · 1 modules
  • On-the-job rotation
  • Mentor logbooks
  • Workplace sign-offs
§ 02

Evidence & Audit Pipeline

Learner Portfolio of Evidence (PoE)
Owner · Candidate
▾
1
Admin & Registration

ID, learner contract, induction pack, POPIA consent.

2
Knowledge Evidence

Written assessments & question banks — KM-01 to KM-07.

3
Practical Evidence

Task sheets, observation rubrics, assessor photos.

4
Workplace Evidence

Logbooks, mentor sign-offs, supervisor letters.

Assessor Master File
Owner · Registered Assessor
▾
5
Assessment Reports

Judgements, learner feedback, remediation agreements, appeals log.

Internal Moderation & Quality File
Owner · Moderator / SDP
▾
6
Moderation Evidence

10% sampling matrix, HACCP/LOTO compliance sheets, SDP sign-off.

§ 03

Final Accreditation Gateway

Step 1
Statement of Results

Issued by the accredited Skills Development Provider once internal moderation is signed off.

Step 2
EISA Readiness Declaration

Provider submits declaration + PoE to the Assessment Quality Partner (AQP).

Step 3
National Qualification Certificate

QCTO awards the SAQA-registered certificate on successful EISA outcome.

Learner Certified · Uploaded to National Learner Records Database (NLRD)

Audit & Compliance

Evidence & Audit Pipeline

From portfolio assembly to external sign-off — the exact route your evidence travels.

  1. Step 1

    PoE Assembly

    Learner evidence, formative records and logbook entries filed against the alignment matrix.

  2. Step 2

    Internal Assessment

    Registered assessor judges each KM/PM/WM outcome using the supplied instruments.

  3. Step 3

    Internal Moderation

    Sampling and verification of assessor decisions, with remediation loop before submission.

  4. Step 4

    External Moderation

    SETA/QCTO desktop audit and certification upload against registered credits.

Broken Standard vs i2Graduates Standard

The measurable delta between improvised material and an audit-ready suite.

Broken Standard

i2Graduates Standard

Curriculum Mapping

Photocopied guides with mismatched outcomes

4 KM + 2 PM + 1 WM modules mapped to NQF Level 3

Assessment Bank

Missing formative and summative assessments

Pre-validated assessment bank per module

Alignment Evidence

No alignment matrix — audit fails

MERSETA alignment matrix included

Facilitation

Facilitators improvise Non-Destructive Ultrasonic Wall Thickness Testing Operator delivery

Facilitator scripts + learner activities per credit

Portfolio of Evidence

PoE gaps flagged in moderation

PoE templates that survive external moderation

View on SAQA

Pricing & Delivery Tiers

Base licence from R47 550

Digital Master Suite

Editable master files, licensed to your SDP

  • Learner Guide, Facilitator Guide & Assessment Suite
  • Workplace logbook + alignment matrix (editable)
  • Instant digital delivery under institutional licence
  • Free minor corrections for 12 months
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Most selected

Turnkey Print & Bound Package

Printed, bound and couriered per learner

  • Everything in the Digital Master Suite
  • Full-colour print, wire-bound learner packs
  • Per-learner PoE folders and dividers
  • Nationwide courier with tracked delivery
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Full Enterprise Accreditation Bundle

Assets plus accreditation support end-to-end

  • Everything in the Print & Bound Package
  • Bespoke QMS build mapped to your scope
  • Moderation dry-run + written remediation report
  • Brand & metadata integration across the suite
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Complementary Services

Optional add-ons that harden your accreditation scope before an external audit.

Bespoke QMS Build

We author your Quality Management System — policies, procedures, records, matrices — mapped to your accreditation scope. From R18,500.

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Moderation Consultation

External moderation dry-run on your PoE + delivery pack. Written report with fixes before your real audit. From R4,900.

Book Moderation Session

The i2Graduates Quality Guarantee

Every page of this bundle is checked for sequence and structural accuracy — no missing pages, no shortcuts. You get pre-validated assessment instruments ready to survive rigorous compliance moderation, wrapped in a curriculum your facilitators will enjoy teaching.