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Discretionary Grant Available · MERSETAOpen

Manufacturing, Engineering & Related Services SETA · MERSETA

One of the largest artisan grant funders in SA.

Window:
Applications close 30 April
Priority focus:
Artisan Development · Trade Test · Section 13/28
M48

SAQA Qualification · 102157

QCTO Compliant

Metal Manufacturing Material Preparation Process Controller

Credits
201
NQF
NQF Level 4
Seta
MERSETA

R60 050

(Once-off Institutional License Fee)

Professional Role & Capability Blueprint


Target Designation
Certified Metal Manufacturing Material Preparation Process Controller Practitioner
Competency Focus
Master specialised practical applications, safety criteria, and regulatory mandates required of a qualified Metal Manufacturing Material Preparation Process Controller.
Academic Weight
Full national recognition at NQF Level 4 yielding 201 credits upon successful PoE verification.

Strategic Institutional Purpose


Audit Objective
Formulated to systematically bridge operational skills deficits under the governing MERSETA quality matrix.
Value Proposition
Equips your workforce with measurable, legally compliant skills to optimise productivity, satisfy Workplace Skills Plans (WSP), and unlock maximum B-BBEE scorecard weight.

Who is this for


This qualification is ideal for individuals with some work experience or prior learning who wish to formalise their skills and advance their careers. It is specifically designed for anyone who aspires to become a metal manufacturing material preparation process controller and wants a structured, nationally recognised learning pathway. Whether you are currently working in the field or just starting out, this programme will meet you where you are and take you to the next level.

Qualification Rules · Module Matrix


Official SAQA module breakdown parsed from the qualification's registered rules.

Knowledge Modules (KM)

41 cr

Theory · 3 modules

  • 313501001-KM-0224 cr

    Process Plant management for manufacturing process controller

    NQF Level 04

  • 313501001-KM-035 cr

    Quality Management systems for manufacturing process controller

    NQF Level 04

  • 313501001-KM-0412 cr

    Materials Handling during the Material Preparations Process

    NQF Level 3

Practical Skill Modules (PM)

72 cr

Applied · 5 modules

  • 313501001-PM-018 cr

    Comply with Health, Safety and environmental requirements

    NQF Level 4

  • 313501001-PM-028 cr

    Comply with plant management requirements

    NQF Level 3

  • 313501001-PM-038 cr

    Comply with quality standards

    NQF Level 4

  • 313501001-PM-0424 cr

    Monitor and control material availability/movement from a control room and or physically on the plant (Material Preparation process controller)

    NQF Level 4

  • 313501001-PM-0524 cr

    Start, monitor and stop all material handling equipment from a control room and or physically on the plant (Material Preparation process controller)

    NQF Level 4

Work Experience Modules (WM)

0 cr

Site · 0 modules

No modules listed in SAQA rules.

Total Credits (SAQA)113

Official SAQA Curriculum


Source of truth · SAQA ID 102157 · Field 06 - Manufacturing, Engineering and Technology › Manufacturing and Assembly

Min Credits
201
Registered
2018-07-01
Re-registration
2025-12-30
Purpose

The purpose of this qualification is to prepare a learner to operate as a Metal Manufacturing Material Preparation Process Controller. A Metal Manufacturing Material Preparation Process Controller controls the operational efficiency of the material preparation process, including operating and monitoring multi-functional machinery and equipment. A qualified learner will be able to: • Execute activities related to material preparation processes.

Rationale

The metal manufacturing material preparation process is characterised by diverse manufacturing material preparation processes operating in a competitive and challenging environment. The manufactured products have to meet a wide variety of exacting customer and consumer requirements. The highly developed metal manufacturing sector is well-established. It is in the interest of the country and the sector to ensure that those who operate in the metal manufacturing material preparation processes environment are trained to improve productivity and efficiency. This qualification provides critical competencies for learners who want to follow a career in the metal manufacturing material preparation processes. It reflects the skills, knowledge and understanding required to participate effectively in the metal manufacturing environment either in micro, small, medium or large operations. This qualification is aimed at learners who will be working in or who wish to enter the metal manufacturing material preparation environment and wish to further their career or involvement within this environment. The qualification and its related learning components were developed to standardise the accreditation of learning programmes, resulting in improved quality in terms of programme delivery. It will ensure that the quality of education and training in the metal manufacturing material preparation processes environment is enhanced and of quality standard. The qualification will allow learners to develop their knowledge and skills in the metal manufacturing material preparation sector against international standards. The qualification is constructed according to the needs expressed by industry and it will provide mobility and career opportunities for process controllers working in a vast number of strategically important sectors.

Learning Assumed to be in Place & RPL

Recognition of Prior Learning: RPL for access to the external integrated summative assessment: Accredited providers and approved workplaces must apply the internal assessment criteria specified in the related curriculum document to establish and confirm prior learning. Accredited providers and workplaces must confirm prior learning by issuing a statement of result or certifying a work experience record. RPL for access to the qualification: Accredited providers and approved workplaces may Recognise Prior Learning against the relevant access requirements. Entry Requirements: • Level 3 with Mathematical Literacy. Or • A minimum of 4 years working experience within the metal manufacturing environment as a Material Preparation Operator.

Exit Level Outcomes
  • Conduct a risk assessment in the Metal Material Preparation process operations by identifying appropriate actions that deal with deviations and mitigate the associated risks.
  • Prepare incoming material in a safe and quality controlled environment for the required downstream processes in a metal manufacturing plant.
QCTO & MERSETA AlignedSAQA 102157

Qualification 102157 · Curriculum Architecture

Occupational Certificate: Metal Manufacturing Material Preparation Process Controller · NQF Level 4 (201 Credits)

Filter View
§ 01

Three Curriculum Pillars

41
Credits

Knowledge Modules

Classroom & E-Learning

KM-01 to KM-03 · 3 modules
  • Facilitated lectures & self-study
  • Written question banks
  • Formative comprehension checks
72
Credits

Practical Skill Modules

Simulated Line Tasks

PM-01 to PM-05 · 5 modules
  • Simulated line tasks
  • Observation rubrics
  • Structured task sheets
0
Credits

Work Experience Modules

On-the-Job Production

WM-01 to WM-00 · 0 modules
  • On-the-job rotation
  • Mentor logbooks
  • Workplace sign-offs
§ 02

Evidence & Audit Pipeline

Learner Portfolio of Evidence (PoE)
Owner · Candidate
1
Admin & Registration

ID, learner contract, induction pack, POPIA consent.

2
Knowledge Evidence

Written assessments & question banks — KM-01 to KM-07.

3
Practical Evidence

Task sheets, observation rubrics, assessor photos.

4
Workplace Evidence

Logbooks, mentor sign-offs, supervisor letters.

Assessor Master File
Owner · Registered Assessor
5
Assessment Reports

Judgements, learner feedback, remediation agreements, appeals log.

Internal Moderation & Quality File
Owner · Moderator / SDP
6
Moderation Evidence

10% sampling matrix, HACCP/LOTO compliance sheets, SDP sign-off.

§ 03

Final Accreditation Gateway

Step 1
Statement of Results

Issued by the accredited Skills Development Provider once internal moderation is signed off.

Step 2
EISA Readiness Declaration

Provider submits declaration + PoE to the Assessment Quality Partner (AQP).

Step 3
National Qualification Certificate

QCTO awards the SAQA-registered certificate on successful EISA outcome.

Learner Certified · Uploaded to National Learner Records Database (NLRD)

Learning Material Stack


Learner Guide
Facilitator Guide
Assessment Instruments
SETA Alignment Matrix

Start-to-Exit Moderation Timeline


  1. 1

    Pre-Delivery Setup

    Facilitator induction, learner enrolment forms, baseline assessment, PoE folder issue. Alignment matrix stamped.

  2. 2

    Delivery & Formative Moderation

    Modular rollout with formative assessments per KM/PM. Internal moderator reviews evidence weekly; feedback loop before summatives.

  3. 3

    Summative & External Moderation

    Summative assessments captured, PoE finalised, submitted for external moderation. Certification uploaded to the SETA/QCTO.

Bespoke QMS Build


We author your Quality Management System — policies, procedures, records, matrices — mapped to your accreditation scope. From R18,500.

Talk QMS on WhatsApp

Moderation Consultation


External moderation dry-run on your PoE + delivery pack. Written report with fixes before your real audit. From R4,900.

Book Moderation Session

Classroom Transformation Blueprint


8 Modules · 201 Credits · MERSETA

Broken Standard

  • 📄Photocopied guides with mismatched outcomes
  • Missing formative/summative assessments
  • ⚠️No SETA alignment matrix — audit fails
  • 🎲Facilitators improvise Metal Manufacturing Material Preparation Process Controller delivery
  • 🕳️PoE gaps flagged in moderation
i2Graduates Transform

i2Graduates Transformation

  • 3 KM + 5 PM + 0 WM modules mapped to NQF Level 4
  • Pre-validated assessment bank per module
  • MERSETA alignment matrix included
  • Facilitator scripts + learner activities per credit
  • PoE templates that survive external moderation

The i2Graduates Quality Guarantee


Every page of this bundle is meticulously checked for sequence and structural perfection — no missing pages, no stolen content, no shortcuts. You get pre-validated assessment instruments ready to survive rigorous compliance moderation, wrapped in an engaging curriculum your facilitators will love teaching.