Occupational Qualification · M44
Discretionary Grant · OpenMetal Manufacturing
- NQF Level
- NQF Level 4
- Credits
- 241
- Duration
- —
- SAQA ID
- 102159
Official QCTO Registry Profile
Source: SAQA / QCTO registry- SAQA ID
- 102159
- Min Credits
- 241
- Registered
- 2018-07-01
- Re-registration
- 2025-12-30
- Field
- Field 06 - Manufacturing, Engineering and Technology
- Sub-field
- Manufacturing and Assembly
Sample Asset Preview





Overview & Scope
Programme Profile
- Target Designation
- Certified Metal Manufacturing Practitioner
- Competency Focus
- Master specialised practical applications, safety criteria, and regulatory mandates required of a qualified Metal Manufacturing.
- Academic Weight
- Full national recognition at NQF Level 4 yielding 241 credits upon successful PoE verification.
- Work Opportunities
- Deployment across As a qualified metal manufacturing, you can find employment opportunities in Manufacturing, Engineering, Automotive. Your skills will be in demand across both public and private sectors, and you may also choose to work as an independent contractor or start your own business in this field. operations under MERSETA scope.
- Audit Objective
- Bridges operational skills deficits under the governing MERSETA quality matrix.
- Value Proposition
- Measurable, legally compliant skills that optimise productivity, satisfy Workplace Skills Plans (WSP), and unlock B-BBEE scorecard weight.
Introduction▾
Designed as a Melting and Refining Process Controller"",Occupational Certificate at NQF Level 4 worth 241 credits, the Metal Manufacturing equips you with both theoretical understanding and hands-on capabilities. You will learn to perform complex tasks, solve real-world problems, and adapt to the demands of a dynamic work environment. This qualification is your stepping stone to becoming a confident, capable professional.
Purpose▾
The purpose of this qualification is to prepare a learner to operate as a Metal Manufacturing Melting and Refining Process Controller. A Metal Manufacturing Melting and Refining Process Controller, controls the operational efficiency of the melting and refining process of metals, including operating and monitoring multi-functional machinery and equipment. A qualified learner will be able to: • Execute activities related to melting and refining processes.
Entry Requirements▾
Recognition of Prior Learning (RPL): RPL for access to the external integrated summative assessment: Accredited providers and approved workplaces must apply the internal assessment criteria specified in the related curriculum document to establish and confirm prior learning. Accredited providers and workplaces must confirm prior learning by issuing a statement of result or certifying a work experience record. RPL for access to the qualification: Accredited providers and approved workplaces may recognise prior learning against the relevant access requirements. Entry Requirements: • Level 3 with Mathematical Literacy. Or • A minimum of 4 years working experience within the metal manufacturing environment as a Metal Melting and Refining Process Operator.
SAQA Rationale▾
The metal manufacturing melting and refining process is characterised by diverse manufacturing melting and refining processes operating in a competitive and challenging environment. The manufactured products have to meet a wide variety of exacting customer and consumer requirements. The highly developed metal manufacturing sector is well-established. It is in the interest of the country and the sector to ensure that those who operate in the metal manufacturing melting and refining processes environment are trained to improve productivity and efficiency. This qualification provides critical competencies for learners who want to follow a career in the metal manufacturing melting and refining processes. It reflects the skills, knowledge and understanding required to participate effectively in the metal manufacturing environment either in micro, small, medium or large operations. This qualification is aimed at learners who will be working in or who wish to enter the metal manufacturing melting and refining processes environment and wish to further their career or involvement within this environment. The qualification and its related learning components were developed to standardise the accreditation of learning programmes, resulting in improved quality in terms of programme delivery. It will ensure that the quality of education and training in the metal manufacturing melting and refining processes environment is enhanced and of quality standard. The qualification will allow learners to develop their knowledge and skills in the metal manufacturing melting and refining sector against international standards. The qualification is constructed according to the needs expressed by industry and it will provide mobility and career opportunities for process controllers working in a vast number of strategically important sectors.
Learning Assumed to be in Place & RPL▾
Recognition of Prior Learning (RPL): RPL for access to the external integrated summative assessment: Accredited providers and approved workplaces must apply the internal assessment criteria specified in the related curriculum document to establish and confirm prior learning. Accredited providers and workplaces must confirm prior learning by issuing a statement of result or certifying a work experience record. RPL for access to the qualification: Accredited providers and approved workplaces may recognise prior learning against the relevant access requirements. Entry Requirements: • Level 3 with Mathematical Literacy. Or • A minimum of 4 years working experience within the metal manufacturing environment as a Metal Melting and Refining Process Operator.
Exit Level Outcomes▾
- Conduct a risk assessment in the Metal Manufacturing Melting and Refining process operations by identifying appropriate actions that deal with deviations and mitigate the associated risks.
- Start the melting and refining equipment in sequence.
- Monitor and control the melting and refining process.
- Stop the melting and refining equipment sequentially.
Learning Material Included
- Learner Guide (Theory and Knowledge Modules)
- Facilitator Guide
- Workplace Logbook
- Formative and Summative Assessment
- Assessor Guide & Marking Memorandum
- SETA / QCTO Alignment Matrix
- Administrative & Onboarding Pack
- Implementation Plan
Moderator-Ready Curriculum Breakdown
10 modules · 137 creditsTheory, regulatory and safety knowledge. Each row carries the registered module code, NQF level and credit weight used for formative assessment rubric mapping.
- 313501004-KM-018 cr
Occupational Health and Safety and environmental requirements for manufacturing process controller
NQF Level 4
- 313501004-KM-0224 cr
Process Plant management for manufacturing process controller
NQF Level 4
- 313501004-KM-035 cr
Quality Management systems for manufacturing process controller
NQF Level 4
- 313501004-KM-0416 cr
Materials Feed into furnace (Melting and Refinery)
NQF Level 4
- 313501001-KM-0512 cr
Materials Handling in the Metal Manufacturing Melting and Refining Process
NQF Level 3
Qualification 102159 · Curriculum Architecture
Melting and Refining Process Controller"",Occupational Certificate: Metal Manufacturing · NQF Level 4 (241 Credits)
Three Curriculum Pillars
Knowledge Modules
Classroom & E-Learning
- Facilitated lectures & self-study
- Written question banks
- Formative comprehension checks
Practical Skill Modules
Simulated Line Tasks
- Simulated line tasks
- Observation rubrics
- Structured task sheets
Work Experience Modules
On-the-Job Production
- On-the-job rotation
- Mentor logbooks
- Workplace sign-offs
Evidence & Audit Pipeline
Learner Portfolio of Evidence (PoE)Owner · Candidate▾
Admin & Registration
ID, learner contract, induction pack, POPIA consent.
Knowledge Evidence
Written assessments & question banks — KM-01 to KM-07.
Practical Evidence
Task sheets, observation rubrics, assessor photos.
Workplace Evidence
Logbooks, mentor sign-offs, supervisor letters.
Assessor Master FileOwner · Registered Assessor▾
Assessment Reports
Judgements, learner feedback, remediation agreements, appeals log.
Internal Moderation & Quality FileOwner · Moderator / SDP▾
Moderation Evidence
10% sampling matrix, HACCP/LOTO compliance sheets, SDP sign-off.
Final Accreditation Gateway
Issued by the accredited Skills Development Provider once internal moderation is signed off.
Provider submits declaration + PoE to the Assessment Quality Partner (AQP).
QCTO awards the SAQA-registered certificate on successful EISA outcome.
Audit & Compliance
Evidence & Audit Pipeline
From portfolio assembly to external sign-off — the exact route your evidence travels.
- Step 1
PoE Assembly
Learner evidence, formative records and logbook entries filed against the alignment matrix.
- Step 2
Internal Assessment
Registered assessor judges each KM/PM/WM outcome using the supplied instruments.
- Step 3
Internal Moderation
Sampling and verification of assessor decisions, with remediation loop before submission.
- Step 4
External Moderation
SETA/QCTO desktop audit and certification upload against registered credits.
Broken Standard vs i2Graduates Standard
The measurable delta between improvised material and an audit-ready suite.
Broken Standard
i2Graduates Standard
Curriculum Mapping
Photocopied guides with mismatched outcomes
5 KM + 5 PM + 0 WM modules mapped to NQF Level 4
Assessment Bank
Missing formative and summative assessments
Pre-validated assessment bank per module
Alignment Evidence
No alignment matrix — audit fails
MERSETA alignment matrix included
Facilitation
Facilitators improvise Metal Manufacturing delivery
Facilitator scripts + learner activities per credit
Portfolio of Evidence
PoE gaps flagged in moderation
PoE templates that survive external moderation
Pricing & Delivery Tiers
Base licence from R62 050
Digital Master Suite
Editable master files, licensed to your SDP
- Learner Guide, Facilitator Guide & Assessment Suite
- Workplace logbook + alignment matrix (editable)
- Instant digital delivery under institutional licence
- Free minor corrections for 12 months
Turnkey Print & Bound Package
Printed, bound and couriered per learner
- Everything in the Digital Master Suite
- Full-colour print, wire-bound learner packs
- Per-learner PoE folders and dividers
- Nationwide courier with tracked delivery
Full Enterprise Accreditation Bundle
Assets plus accreditation support end-to-end
- Everything in the Print & Bound Package
- Bespoke QMS build mapped to your scope
- Moderation dry-run + written remediation report
- Brand & metadata integration across the suite
Complementary Services
Optional add-ons that harden your accreditation scope before an external audit.
Bespoke QMS Build
We author your Quality Management System — policies, procedures, records, matrices — mapped to your accreditation scope. From R18,500.
Request QuoteModeration Consultation
External moderation dry-run on your PoE + delivery pack. Written report with fixes before your real audit. From R4,900.
Book Moderation SessionThe i2Graduates Quality Guarantee
Every page of this bundle is checked for sequence and structural accuracy — no missing pages, no shortcuts. You get pre-validated assessment instruments ready to survive rigorous compliance moderation, wrapped in a curriculum your facilitators will enjoy teaching.
