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Discretionary Grant Available · MERSETAOpen

Manufacturing, Engineering & Related Services SETA · MERSETA

One of the largest artisan grant funders in SA.

Window:
Applications close 30 April
Priority focus:
Artisan Development · Trade Test · Section 13/28
M14

SAQA Qualification · 117327

QCTO Compliant

Manufacturing Production Process Controller

Credits
140
NQF
NQF Level 4
Seta
MERSETA

R57 000

(Once-off Institutional License Fee)

Professional Role & Capability Blueprint


Target Designation
Certified Manufacturing Production Process Controller Practitioner
Competency Focus
Master specialised practical applications, safety criteria, and regulatory mandates required of a qualified Manufacturing Production Process Controller.
Academic Weight
Full national recognition at NQF Level 4 yielding 140 credits upon successful PoE verification.

Strategic Institutional Purpose


Audit Objective
Formulated to systematically bridge operational skills deficits under the governing MERSETA quality matrix.
Value Proposition
Equips your workforce with measurable, legally compliant skills to optimise productivity, satisfy Workplace Skills Plans (WSP), and unlock maximum B-BBEE scorecard weight.

Who is this for


The Manufacturing Production Process Controller is intended for individuals with some work experience or prior learning who wish to formalise their skills and advance their careers. If you have a passion for this field and want to turn that passion into a profession, this programme will give you the tools and credentials to succeed. It is also suitable for employers who wish to upskill their workforce to meet industry standards.

Qualification Rules · Module Matrix


Official SAQA module breakdown parsed from the qualification's registered rules.

Knowledge Modules (KM)

32 cr

Theory · 2 modules

  • 313916-001-00-KM-018 cr

    Occupational Health and Safety and Environment

    NQF Level 4

  • 313916-001-00-KM-0224 cr

    Process Plant Management

    NQF Level 4

Practical Skill Modules (PM)

48 cr

Applied · 2 modules

  • 313916-001-00-PM-0116 cr

    Carry Out Operational and Administrative Processes, Duties and Functions

    NQF Level 4

  • 313916-001-00-PM-0232 cr

    Operate, Monitor and Control Manufacturing Production Process Plant

    NQF Level 4

Work Experience Modules (WM)

60 cr

Site · 1 module

  • 313916-001-00-WM-0160 cr

    Manufacturing Production Process Plant Operations

    NQF Level 4

Total Credits (SAQA)140

Official SAQA Curriculum


Source of truth · SAQA ID 117327 · Field 06 - Manufacturing, Engineering and Technology › Manufacturing and Assembly

Min Credits
140
Registered
2020-07-30
Re-registration
2025-07-30
Purpose

The purpose of this qualification is to prepare a learner to operate as a Production Process Controller. A Production Process Controller conducts a range of administrative and control functions in the monitoring and control of a production process plant. This is done through a combination of electrical, electronic, mechanical, hydraulic, pneumatic, and/or computer technologies. Compliance with occupational health, safety and environmental requirements as well as organisational standards, policies and procedures is an integral part of the operational profile as well as routine/minor/first-line maintenance work where required. This qualification will train and equip the qualifying learner with the knowledge, skills and experience to ensure that a production plant is monitored and controlled productively and safely. Improved standards of training and assessment will lead to more productive operations and improved safety. A qualified learner will be able to: • Carry out production plant operational and administrative processes, duties and functions; and; • Operate, monitor and control production plant operations.

Rationale

Manufacturing and production are key components of the Southern African economy. Sustained production stimulates the generation of revenue and economic growth. A strong economy attracts local and overseas investment which in turn contributes to sustainable employment impacting the various market sectors such as manufacturing, mining and minerals, chemical, food and beverages. The qualification reflects the needs of the manufacturing and production sectors, represented by employers, employees and training providers, including learners to develop the skills and competencies for Production Process Controllers. Production Process Controllers are found across a wide range of industries in the production and manufacturing sector. The qualification has, therefore, been developed in a generic format. The curriculum can be contextualised for production, manufacturing, mining and minerals, chemical, energy, and water sectors as well as for food and beverage production. As the skills and competencies have been specified generically, this qualification will be portable across a wide range of operations. The general application of the qualification will improve mobility of employment across various sectors. Most learners entering the qualification will already be employed. Qualified will be able to progress to other operator specialisations and related occupations in Operations, Engineering or Training.

Learning Assumed to be in Place & RPL

Recognition of Prior Learning (RPL): RPL for Access to the External Integrated Summative Assessment: Accredited providers and approved workplaces must apply the internal assessment criteria specified in the related curriculum document to establish and confirm prior learning. Accredited providers and workplaces must confirm prior learning by issuing a statement of results or by certifying a work experience record. RPL for Access to the Qualification: Accredited providers and approved workplaces may recognise prior learning against the relevant access requirements. Entry Requirements: • NQF Level 3 qualification with Mathematical Literacy. Or • Occupational Certificate: Production Process Machine Operator and Assembler.

Exit Level Outcomes
  • Carry out production plant operational and administrative processes, duties and functions, applying and exercising policies, procedures, performance parameters, controls and operating standards.
  • Operate, monitor and control production plant operations, applying and exercising policies, procedures, performance parameters, controls and operating standards.
QCTO & MERSETA AlignedSAQA 117327

Qualification 117327 · Curriculum Architecture

Occupational Certificate: Manufacturing Production Process Controller · NQF Level 4 (140 Credits)

Filter View
§ 01

Three Curriculum Pillars

32
Credits

Knowledge Modules

Classroom & E-Learning

KM-01 to KM-02 · 2 modules
  • Facilitated lectures & self-study
  • Written question banks
  • Formative comprehension checks
48
Credits

Practical Skill Modules

Simulated Line Tasks

PM-01 to PM-02 · 2 modules
  • Simulated line tasks
  • Observation rubrics
  • Structured task sheets
60
Credits

Work Experience Modules

On-the-Job Production

WM-01 to WM-01 · 1 modules
  • On-the-job rotation
  • Mentor logbooks
  • Workplace sign-offs
§ 02

Evidence & Audit Pipeline

Learner Portfolio of Evidence (PoE)
Owner · Candidate
1
Admin & Registration

ID, learner contract, induction pack, POPIA consent.

2
Knowledge Evidence

Written assessments & question banks — KM-01 to KM-07.

3
Practical Evidence

Task sheets, observation rubrics, assessor photos.

4
Workplace Evidence

Logbooks, mentor sign-offs, supervisor letters.

Assessor Master File
Owner · Registered Assessor
5
Assessment Reports

Judgements, learner feedback, remediation agreements, appeals log.

Internal Moderation & Quality File
Owner · Moderator / SDP
6
Moderation Evidence

10% sampling matrix, HACCP/LOTO compliance sheets, SDP sign-off.

§ 03

Final Accreditation Gateway

Step 1
Statement of Results

Issued by the accredited Skills Development Provider once internal moderation is signed off.

Step 2
EISA Readiness Declaration

Provider submits declaration + PoE to the Assessment Quality Partner (AQP).

Step 3
National Qualification Certificate

QCTO awards the SAQA-registered certificate on successful EISA outcome.

Learner Certified · Uploaded to National Learner Records Database (NLRD)

Learning Material Stack


Learner Guide
Facilitator Guide
Assessment Instruments
SETA Alignment Matrix

Start-to-Exit Moderation Timeline


  1. 1

    Pre-Delivery Setup

    Facilitator induction, learner enrolment forms, baseline assessment, PoE folder issue. Alignment matrix stamped.

  2. 2

    Delivery & Formative Moderation

    Modular rollout with formative assessments per KM/PM. Internal moderator reviews evidence weekly; feedback loop before summatives.

  3. 3

    Summative & External Moderation

    Summative assessments captured, PoE finalised, submitted for external moderation. Certification uploaded to the SETA/QCTO.

Bespoke QMS Build


We author your Quality Management System — policies, procedures, records, matrices — mapped to your accreditation scope. From R18,500.

Talk QMS on WhatsApp

Moderation Consultation


External moderation dry-run on your PoE + delivery pack. Written report with fixes before your real audit. From R4,900.

Book Moderation Session

Classroom Transformation Blueprint


5 Modules · 140 Credits · MERSETA

Broken Standard

  • 📄Photocopied guides with mismatched outcomes
  • Missing formative/summative assessments
  • ⚠️No SETA alignment matrix — audit fails
  • 🎲Facilitators improvise Manufacturing Production Process Controller delivery
  • 🕳️PoE gaps flagged in moderation
i2Graduates Transform

i2Graduates Transformation

  • 2 KM + 2 PM + 1 WM modules mapped to NQF Level 4
  • Pre-validated assessment bank per module
  • MERSETA alignment matrix included
  • Facilitator scripts + learner activities per credit
  • PoE templates that survive external moderation

The i2Graduates Quality Guarantee


Every page of this bundle is meticulously checked for sequence and structural perfection — no missing pages, no stolen content, no shortcuts. You get pre-validated assessment instruments ready to survive rigorous compliance moderation, wrapped in an engaging curriculum your facilitators will love teaching.