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Occupational Qualification · I9

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Industrial Water Process Controller

QCTO Aligned Audit-ReadyEWSETA
NQF Level
NQF Level 5
Credits
251
Duration
—
SAQA ID
102578
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Official QCTO Registry Profile

Source: SAQA / QCTO registry
SAQA ID
102578
Min Credits
251
Registered
2018-07-01
Re-registration
2025-12-30
Field
Field 06 - Manufacturing, Engineering and Technology
Sub-field
Engineering and Related Design

Sample Asset Preview

Curriculum Alignment MatrixCRN ZA-SDP-2026-089
Curriculum Alignment Matrix — page 1
Curriculum Alignment Matrix — page 2
Curriculum Alignment Matrix — page 3
Curriculum Alignment Matrix — page 4
Curriculum Alignment Matrix — page 5
Page 1 of 5

Overview & Scope

Programme Profile

Target Designation
Certified Industrial Water Process Controller Practitioner
Competency Focus
Master specialised practical applications, safety criteria, and regulatory mandates required of a qualified Industrial Water Process Controller.
Academic Weight
Full national recognition at NQF Level 5 yielding 251 credits upon successful PoE verification.
Work Opportunities
Deployment across As a qualified industrial water process controller, you can find employment opportunities in Various sectors (depending on specialisation). Your skills will be in demand across both public and private sectors, and you may also choose to work as an independent contractor or start your own business in this field. operations under EWSETA scope.
Audit Objective
Bridges operational skills deficits under the governing EWSETA quality matrix.
Value Proposition
Measurable, legally compliant skills that optimise productivity, satisfy Workplace Skills Plans (WSP), and unlock B-BBEE scorecard weight.
Introduction▾

The Industrial Water Process Controller is a Occupational Certificate set at NQF Level 5, comprising 251 credits. This qualification has been carefully developed to provide you with the essential knowledge, practical skills, and workplace experience needed to excel in your chosen field. Whether you are starting your career or looking to formalise your existing expertise, this programme offers a structured pathway to competence and recognition.

Purpose▾

The purpose of this qualification is to prepare a learner to operate as an Industrial Water Process Controller. An Industrial Water Process Controller controls, monitors and manages industrial plant to treat, store and distribute industrial water such as demineralisation, desalination, condensate polishing, chemical waste, environmental waste, cooling water, membrane technology and process water including water for human consumption, industrial use, and wastewater treatment and fire water for sustainable industrial water production. A qualified learner will be able to: • Monitor compliance with water-related legislation, regulations, and standards on industrial water treatment plant operations and adherence to organisational policies and standard • Monitor, control, verify and manage the entire industrial water plant processes. • Monitor and implement safety protocols for the entire industrial water plant processes. • Communicate process parameters, conditions, workplan and plant status with relevant stakeholders. • Validate calibration of measuring equipment and instruments. • Manage stock of chemicals for industrial water treatment. • Perform plant related administrative and supervisory functions.

Entry Requirements▾

Recognition of Prior Learning (RPL): RPL for access to the external integrated summative assessment: Accredited providers and approved workplaces must apply the internal assessment criteria specified in the related curriculum document to establish and confirm prior learning. Accredited providers and workplaces must confirm prior learning by issuing a statement of result or certifying a work experience record. RPL for access to the qualification: Accredited providers and approved workplaces may recognise prior learning against the relevant access requirements. Entry Requirements: • National Certificate: Water Care, Level 4.

SAQA Rationale▾

Organisations in the industrial water and wastewater treatment industry are looking for qualified industrial water process controllers as the requirements for higher productivity are ever increasing in this industry. Growing demand for industrial water requires more efficient use of infrastructure and competent personnel including industrial Water Process Controllers who are expected to manage and control as well as cope with the complex nature of industrial water treatment processes to demonstrate job knowledge and skills to enhance the water industry performance. South Africa is facing high unemployment rates which require job opportunities. Education and training in the industrial water sector that is competency-based will have a positive impact on employability. This qualification will offer the learners an opportunity to access education and training in an integrated manner providing them with requisite competencies (knowledge/theory, practical skills, workplace experience and attributes) to cope with labour market demands in this industry. This qualification will facilitate the standardisation of competencies required in the industrial water treatment processes within the various sectors. The industrial water treatment process controller qualification forms the basis for career pathing for those working or intending to work in the industrial water sector. This qualification was developed with the participation of major stakeholders such as ESKOM, CHIETA, FESTO, WISA, Department of Water and Sanitation, Rand Water, Independent consultants, Skills Development Providers, Organised Labour (Unions) such as SAMWU, Mining industry (Aveng), academies and Technical, Vocational and Education and Training colleges either during the development or verification stages.

Learning Assumed to be in Place & RPL▾

Recognition of Prior Learning (RPL): RPL for access to the external integrated summative assessment: Accredited providers and approved workplaces must apply the internal assessment criteria specified in the related curriculum document to establish and confirm prior learning. Accredited providers and workplaces must confirm prior learning by issuing a statement of result or certifying a work experience record. RPL for access to the qualification: Accredited providers and approved workplaces may recognise prior learning against the relevant access requirements. Entry Requirements: • National Certificate: Water Care, Level 4.

Exit Level Outcomes▾
  • Analyse, interpret and apply legislation, regulations, and standards applicable to industrial water treatment.
  • Apply safety and emergency protocols on industrial water treatment plant.
  • Optimise, control and supervise all industrial water treatment processes.
  • Use applicable control systems and online analysers to control the industrial water treatment plant.

Learning Material Included

  • Learner Guide (Theory and Knowledge Modules)
  • Facilitator Guide
  • Workplace Logbook
  • Formative and Summative Assessment
  • Assessor Guide & Marking Memorandum
  • SETA / QCTO Alignment Matrix
  • Administrative & Onboarding Pack
  • Implementation Plan
QCTO & EWSETA AlignedSAQA 102578

Qualification 102578 · Curriculum Architecture

Occupational Certificate: Industrial Water Process Controller · NQF Level 5 (251 Credits)

Filter View
§ 01

Three Curriculum Pillars

38
Credits

Knowledge Modules

Classroom & E-Learning

KM-01 to KM-07 · 7 modules
  • Facilitated lectures & self-study
  • Written question banks
  • Formative comprehension checks
47
Credits

Practical Skill Modules

Simulated Line Tasks

PM-01 to PM-04 · 4 modules
  • Simulated line tasks
  • Observation rubrics
  • Structured task sheets
38
Credits

Work Experience Modules

On-the-Job Production

WM-01 to WM-04 · 4 modules
  • On-the-job rotation
  • Mentor logbooks
  • Workplace sign-offs
§ 02

Evidence & Audit Pipeline

Learner Portfolio of Evidence (PoE)
Owner · Candidate
▾
1
Admin & Registration

ID, learner contract, induction pack, POPIA consent.

2
Knowledge Evidence

Written assessments & question banks — KM-01 to KM-07.

3
Practical Evidence

Task sheets, observation rubrics, assessor photos.

4
Workplace Evidence

Logbooks, mentor sign-offs, supervisor letters.

Assessor Master File
Owner · Registered Assessor
▾
5
Assessment Reports

Judgements, learner feedback, remediation agreements, appeals log.

Internal Moderation & Quality File
Owner · Moderator / SDP
▾
6
Moderation Evidence

10% sampling matrix, HACCP/LOTO compliance sheets, SDP sign-off.

§ 03

Final Accreditation Gateway

Step 1
Statement of Results

Issued by the accredited Skills Development Provider once internal moderation is signed off.

Step 2
EISA Readiness Declaration

Provider submits declaration + PoE to the Assessment Quality Partner (AQP).

Step 3
National Qualification Certificate

QCTO awards the SAQA-registered certificate on successful EISA outcome.

Learner Certified · Uploaded to National Learner Records Database (NLRD)

Audit & Compliance

Evidence & Audit Pipeline

From portfolio assembly to external sign-off — the exact route your evidence travels.

  1. Step 1

    PoE Assembly

    Learner evidence, formative records and logbook entries filed against the alignment matrix.

  2. Step 2

    Internal Assessment

    Registered assessor judges each KM/PM/WM outcome using the supplied instruments.

  3. Step 3

    Internal Moderation

    Sampling and verification of assessor decisions, with remediation loop before submission.

  4. Step 4

    External Moderation

    SETA/QCTO desktop audit and certification upload against registered credits.

Broken Standard vs i2Graduates Standard

The measurable delta between improvised material and an audit-ready suite.

Broken Standard

i2Graduates Standard

Curriculum Mapping

Photocopied guides with mismatched outcomes

3 KM + 3 PM + 2 WM modules mapped to NQF Level 5

Assessment Bank

Missing formative and summative assessments

Pre-validated assessment bank per module

Alignment Evidence

No alignment matrix — audit fails

EWSETA alignment matrix included

Facilitation

Facilitators improvise Industrial Water Process Controller delivery

Facilitator scripts + learner activities per credit

Portfolio of Evidence

PoE gaps flagged in moderation

PoE templates that survive external moderation

View on SAQA

Pricing & Delivery Tiers

Base licence from R67 550

Digital Master Suite

Editable master files, licensed to your SDP

  • Learner Guide, Facilitator Guide & Assessment Suite
  • Workplace logbook + alignment matrix (editable)
  • Instant digital delivery under institutional licence
  • Free minor corrections for 12 months
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Most selected

Turnkey Print & Bound Package

Printed, bound and couriered per learner

  • Everything in the Digital Master Suite
  • Full-colour print, wire-bound learner packs
  • Per-learner PoE folders and dividers
  • Nationwide courier with tracked delivery
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Full Enterprise Accreditation Bundle

Assets plus accreditation support end-to-end

  • Everything in the Print & Bound Package
  • Bespoke QMS build mapped to your scope
  • Moderation dry-run + written remediation report
  • Brand & metadata integration across the suite
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Complementary Services

Optional add-ons that harden your accreditation scope before an external audit.

Bespoke QMS Build

We author your Quality Management System — policies, procedures, records, matrices — mapped to your accreditation scope. From R18,500.

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Moderation Consultation

External moderation dry-run on your PoE + delivery pack. Written report with fixes before your real audit. From R4,900.

Book Moderation Session

The i2Graduates Quality Guarantee

Every page of this bundle is checked for sequence and structural accuracy — no missing pages, no shortcuts. You get pre-validated assessment instruments ready to survive rigorous compliance moderation, wrapped in a curriculum your facilitators will enjoy teaching.