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Priority focus:
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I9

SAQA Qualification · 102578

QCTO Compliant

Industrial Water Process Controller

Credits
251
NQF
NQF Level 5
Seta
EWSETA

R67 550

(Once-off Institutional License Fee)

Professional Role & Capability Blueprint


Target Designation
Certified Industrial Water Process Controller Practitioner
Competency Focus
Master specialised practical applications, safety criteria, and regulatory mandates required of a qualified Industrial Water Process Controller.
Academic Weight
Full national recognition at NQF Level 5 yielding 251 credits upon successful PoE verification.

Strategic Institutional Purpose


Audit Objective
Formulated to systematically bridge operational skills deficits under the governing EWSETA quality matrix.
Value Proposition
Equips your workforce with measurable, legally compliant skills to optimise productivity, satisfy Workplace Skills Plans (WSP), and unlock maximum B-BBEE scorecard weight.

Who is this for


Who should enrol? Individuals with some work experience or prior learning who wish to formalise their skills and advance their careers. The Industrial Water Process Controller welcomes learners from diverse backgrounds, including those with limited formal education but relevant practical experience. The flexible learning approach ensures that everyone can progress at their own pace while achieving the same high standard of competence.

Official SAQA Curriculum


Source of truth · SAQA ID 102578 · Field 06 - Manufacturing, Engineering and Technology › Engineering and Related Design

Min Credits
251
Registered
2018-07-01
Re-registration
2025-12-30
Purpose

The purpose of this qualification is to prepare a learner to operate as an Industrial Water Process Controller. An Industrial Water Process Controller controls, monitors and manages industrial plant to treat, store and distribute industrial water such as demineralisation, desalination, condensate polishing, chemical waste, environmental waste, cooling water, membrane technology and process water including water for human consumption, industrial use, and wastewater treatment and fire water for sustainable industrial water production. A qualified learner will be able to: • Monitor compliance with water-related legislation, regulations, and standards on industrial water treatment plant operations and adherence to organisational policies and standard • Monitor, control, verify and manage the entire industrial water plant processes. • Monitor and implement safety protocols for the entire industrial water plant processes. • Communicate process parameters, conditions, workplan and plant status with relevant stakeholders. • Validate calibration of measuring equipment and instruments. • Manage stock of chemicals for industrial water treatment. • Perform plant related administrative and supervisory functions.

Rationale

Organisations in the industrial water and wastewater treatment industry are looking for qualified industrial water process controllers as the requirements for higher productivity are ever increasing in this industry. Growing demand for industrial water requires more efficient use of infrastructure and competent personnel including industrial Water Process Controllers who are expected to manage and control as well as cope with the complex nature of industrial water treatment processes to demonstrate job knowledge and skills to enhance the water industry performance. South Africa is facing high unemployment rates which require job opportunities. Education and training in the industrial water sector that is competency-based will have a positive impact on employability. This qualification will offer the learners an opportunity to access education and training in an integrated manner providing them with requisite competencies (knowledge/theory, practical skills, workplace experience and attributes) to cope with labour market demands in this industry. This qualification will facilitate the standardisation of competencies required in the industrial water treatment processes within the various sectors. The industrial water treatment process controller qualification forms the basis for career pathing for those working or intending to work in the industrial water sector. This qualification was developed with the participation of major stakeholders such as ESKOM, CHIETA, FESTO, WISA, Department of Water and Sanitation, Rand Water, Independent consultants, Skills Development Providers, Organised Labour (Unions) such as SAMWU, Mining industry (Aveng), academies and Technical, Vocational and Education and Training colleges either during the development or verification stages.

Learning Assumed to be in Place & RPL

Recognition of Prior Learning (RPL): RPL for access to the external integrated summative assessment: Accredited providers and approved workplaces must apply the internal assessment criteria specified in the related curriculum document to establish and confirm prior learning. Accredited providers and workplaces must confirm prior learning by issuing a statement of result or certifying a work experience record. RPL for access to the qualification: Accredited providers and approved workplaces may recognise prior learning against the relevant access requirements. Entry Requirements: • National Certificate: Water Care, Level 4.

Exit Level Outcomes
  • Analyse, interpret and apply legislation, regulations, and standards applicable to industrial water treatment.
  • Apply safety and emergency protocols on industrial water treatment plant.
  • Optimise, control and supervise all industrial water treatment processes.
  • Use applicable control systems and online analysers to control the industrial water treatment plant.
QCTO & EWSETA AlignedSAQA 102578

Qualification 102578 · Curriculum Architecture

Occupational Certificate: Industrial Water Process Controller · NQF Level 5 (251 Credits)

Filter View
§ 01

Three Curriculum Pillars

38
Credits

Knowledge Modules

Classroom & E-Learning

KM-01 to KM-07 · 7 modules
  • Facilitated lectures & self-study
  • Written question banks
  • Formative comprehension checks
47
Credits

Practical Skill Modules

Simulated Line Tasks

PM-01 to PM-04 · 4 modules
  • Simulated line tasks
  • Observation rubrics
  • Structured task sheets
38
Credits

Work Experience Modules

On-the-Job Production

WM-01 to WM-04 · 4 modules
  • On-the-job rotation
  • Mentor logbooks
  • Workplace sign-offs
§ 02

Evidence & Audit Pipeline

Learner Portfolio of Evidence (PoE)
Owner · Candidate
1
Admin & Registration

ID, learner contract, induction pack, POPIA consent.

2
Knowledge Evidence

Written assessments & question banks — KM-01 to KM-07.

3
Practical Evidence

Task sheets, observation rubrics, assessor photos.

4
Workplace Evidence

Logbooks, mentor sign-offs, supervisor letters.

Assessor Master File
Owner · Registered Assessor
5
Assessment Reports

Judgements, learner feedback, remediation agreements, appeals log.

Internal Moderation & Quality File
Owner · Moderator / SDP
6
Moderation Evidence

10% sampling matrix, HACCP/LOTO compliance sheets, SDP sign-off.

§ 03

Final Accreditation Gateway

Step 1
Statement of Results

Issued by the accredited Skills Development Provider once internal moderation is signed off.

Step 2
EISA Readiness Declaration

Provider submits declaration + PoE to the Assessment Quality Partner (AQP).

Step 3
National Qualification Certificate

QCTO awards the SAQA-registered certificate on successful EISA outcome.

Learner Certified · Uploaded to National Learner Records Database (NLRD)

Learning Material Stack


Learner Guide
Facilitator Guide
Assessment Instruments
SETA Alignment Matrix

Start-to-Exit Moderation Timeline


  1. 1

    Pre-Delivery Setup

    Facilitator induction, learner enrolment forms, baseline assessment, PoE folder issue. Alignment matrix stamped.

  2. 2

    Delivery & Formative Moderation

    Modular rollout with formative assessments per KM/PM. Internal moderator reviews evidence weekly; feedback loop before summatives.

  3. 3

    Summative & External Moderation

    Summative assessments captured, PoE finalised, submitted for external moderation. Certification uploaded to the SETA/QCTO.

Bespoke QMS Build


We author your Quality Management System — policies, procedures, records, matrices — mapped to your accreditation scope. From R18,500.

Talk QMS on WhatsApp

Moderation Consultation


External moderation dry-run on your PoE + delivery pack. Written report with fixes before your real audit. From R4,900.

Book Moderation Session

Classroom Transformation Blueprint


8 Modules · 251 Credits · EWSETA

Broken Standard

  • 📄Photocopied guides with mismatched outcomes
  • Missing formative/summative assessments
  • ⚠️No SETA alignment matrix — audit fails
  • 🎲Facilitators improvise Industrial Water Process Controller delivery
  • 🕳️PoE gaps flagged in moderation
i2Graduates Transform

i2Graduates Transformation

  • 3 KM + 3 PM + 2 WM modules mapped to NQF Level 5
  • Pre-validated assessment bank per module
  • EWSETA alignment matrix included
  • Facilitator scripts + learner activities per credit
  • PoE templates that survive external moderation

The i2Graduates Quality Guarantee


Every page of this bundle is meticulously checked for sequence and structural perfection — no missing pages, no stolen content, no shortcuts. You get pre-validated assessment instruments ready to survive rigorous compliance moderation, wrapped in an engaging curriculum your facilitators will love teaching.