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Chemical Industries Education & Training Authority · CHIETA

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Window:
Discretionary Grant window: April – June
Priority focus:
Process Operators · Lab Analysts · Petrochemical
I7

SAQA Qualification · 122620

QCTO Compliant

Industrial Thermoprocessing Gas Technician

Credits
261
NQF
NQF Level 5
Seta
CHIETA

R68 050

(Once-off Institutional License Fee)

Professional Role & Capability Blueprint


Target Designation
Certified Industrial Thermoprocessing Gas Technician Practitioner
Competency Focus
Master specialised practical applications, safety criteria, and regulatory mandates required of a qualified Industrial Thermoprocessing Gas Technician.
Academic Weight
Full national recognition at NQF Level 5 yielding 261 credits upon successful PoE verification.

Strategic Institutional Purpose


Audit Objective
Formulated to systematically bridge operational skills deficits under the governing CHIETA quality matrix.
Value Proposition
Equips your workforce with measurable, legally compliant skills to optimise productivity, satisfy Workplace Skills Plans (WSP), and unlock maximum B-BBEE scorecard weight.

Who is this for


The Industrial Thermoprocessing Gas Technician is intended for individuals with some work experience or prior learning who wish to formalise their skills and advance their careers. If you have a passion for this field and want to turn that passion into a profession, this programme will give you the tools and credentials to succeed. It is also suitable for employers who wish to upskill their workforce to meet industry standards.

Qualification Rules · Module Matrix


Official SAQA module breakdown parsed from the qualification's registered rules.

Knowledge Modules (KM)

105 cr

Theory · 12 modules

  • 642603-001-00-KM-01-Basic6 cr

    Gas Science, Technology and Thermoprocessing Gas Systems

    NQF Level 2

  • 642603-001-00-KM-02-Intermediate4 cr

    Gas Science for Thermoprocessing Gas Systems

    NQF Level 4

  • 642603-001-00-KM-03-10 cr

    Gas Science and Physics for Industrial Thermoprocessing Gas Installations

    NQF Level 4

  • 642603-001-00-KM-04-Industrial17 cr

    Thermoprocessing Gas Technology and Systems

    NQF Level 5

  • 642603-001-00-KM-0513 cr

    Industrial Thermoprocessing Gas Systems Drawings and Design Interpretation

    NQF Level 5

  • 642603-001-00-KM-06-Industrial9 cr

    Thermoprocessing Gas System Installation and Construction

    NQF Level 5

  • 642603-001-00-KM-07-5 cr

    Industrial Thermoprocessing Gas System Maintenance, Decommissioning and Re-commissioning

    NQF Level 5

  • 642603-001-00-KM-08-Occupational13 cr

    Health, Safety, Risk, Environment and Quality in the Industrial Gas Industry

    NQF Level 4

  • 642603-001-00-KM-09-Industrial4 cr

    Thermoprocessing Gas Installation Business Practices

    NQF Level 4

  • 642603-001-00-KM-10-Electrical12 cr

    Burner Management System for Thermoprocessing Gas Systems

    NQF Level 5

  • 642603-001-00-KM-11-Tools4 cr

    Equipment and Machinery used in Thermoprocessing Gas Installations

    NQF Level 2

  • 642603-001-00-KM-12-Pipe8 cr

    Welding for Thermoprocessing Gas Installations

    NQF Level 3

Practical Skill Modules (PM)

103 cr

Applied · 6 modules

  • 642603-001-00-PM-01-Maintain5 cr

    and Use Tools, Equipment and Machinery for Installation of Thermoprocessing Gas Systems

    NQF Level 2

  • 642603-001-00-PM-02-Weld37 cr

    and Gas Cut Components for Thermoprocessing Gas Installations

    NQF Level 3

  • 642603-001-00-PM-03-Construct5 cr

    Pipe Work for Thermoprocessing Gas Installations

    NQF Level 3

  • 642603-001-00-PM-04-Construct20 cr

    and Install a Legally and Code Compliant Industrial Thermoprocessing Gas System

    NQF Level 5

  • 642603-001-00-PM-05-Inspect16 cr

    Test and Confirm Thermoprocessing Gas System Compliance with Design and Scope Parameters

    NQF Level 5

  • 642603-001-00-PM-06-Assess20 cr

    Thermoprocessing Gas Equipment or System, Troubleshoot Problems and Repair or Replace Faulty Equipment or System

    NQF Level 5

Work Experience Modules (WM)

53 cr

Site · 3 modules

  • 642603-001-00-WM-01-Industrial25 cr

    Thermoprocessing Gas System On-Site Construction and Installation

    NQF Level 5

  • 642603-001-00-WM-02-Industrial12 cr

    Thermoprocessing Gas System Commissioning, Certification and Handover Processes

    NQF Level 5

  • 642603-001-00-WM-03-Corrective16 cr

    Planned and Statutory Maintenance Processes of Industrial Thermoprocessing Gas Systems

    NQF Level 5

Total Credits (SAQA)261

Official SAQA Curriculum


Source of truth · SAQA ID 122620 · Field 06 - Manufacturing, Engineering and Technology › Manufacturing and Assembly

Min Credits
261
Registered
2024-08-22
Re-registration
2029-08-22
Purpose

The purpose of this qualification is to prepare a learner to operate as an Industrial Thermoprocessing Gas Technician. Industrial Thermoprocessing Gas Technicians install, construct, inspect, maintain, repair and commission industrial Thermoprocessing gas installations which comply with safety and other legal requirements. (Thermoprocessing is applicable to natural-, bio- or liquefied petroleum gas contexts). A qualified learner will be able to: • Construct and install thermoprocessing gas systems as per scope of work in a domestic, commercial and industrial environment. • Commission industrial thermoprocessing gas systems and conduct a handover session with the end-user on completion of the installation. • Inspect industrial thermoprocessing gas systems to detect defects and potential risks and maintain or modify the systems to achieve operational safety and optimum performance and reliability, including fault finding.

Rationale

The South African gas industry is highly regulated and legislation requires gas installers to have formally recognised qualifications. It is a growing industry with an increasing demand for gas systems in domestic, commercial and industrial settings and offers a green alternative to fossil generated energy. South Africa experiences a rising energy demand and deals with a range of challenges and opportunities in the sustainable provision of energy. As Government sought accelerated growth to address the current energy crisis facing the country, it launched its ambitious gas-to-power programme. This initiative is supported by National Energy Regulator of South Africa (NERSA), South African Gas Association (SAGA), DTI and Department: Energy. The gas-to-power landscape in South Africa has moved even further forward with the recent initiative for the development of a 600MW gas-fired power plant. Current government focus includes the strengthening of regional co-operation and cross border infrastructure being vital to the success of the long-term development of gas to power. Within this context, the development and registration of the National Certificate: Industrial Thermoprocessing Gas Technician becomes a national imperative which will serve the economy and society. This qualification has been designed to meet the training needs expressed by the industrial natural, bio- or liquefied petroleum (Thermoprocessing) gas industry and will contribute towards the development of competence in the installation and maintenance of natural and biogas equipment and systems in domestic, commercial and industrial contexts. A person qualifying as an Industrial Thermoprocessing Gas Technician can be classified as a craftsman and will be equipped to follow an independent career in industrial natural, bio- or liquefied petroleum (Thermoprocessing) installations and maintenance. Many learners for this qualification are likely to be learner-installers in small independent gas companies and it is foreseen that the learners will eventually be able to independently run their own industrial natural, bio- or liquefied petroleum (Thermoprocessing) installation and maintenance operations. This qualification will contribute to the full development of the learner within the industrial natural, bio- or liquefied petroleum gas installation industry by providing recognition, further mobility and transportability within the gas field. The skills, knowledge and understanding demonstrated within this qualification are essential for social and economic transformation and will contribute to progression and economic growth within the gas installation and maintenance fraternity. Typical learners who may enrol for this qualification have completed or been successfully RPL'ed for the Occupational Certificate: Commercial Natural Gas Practitioner, NQF Level 4. Through the employment of competent installation personnel, employers and, in turn, the field and sub-field, will have confidence that this critical work in the industry is efficiently carried out. The qualification, the Occupational Certificate: Gas Practitioner (including its part qualifications) is registered on the NQF. This Qualification with its part qualifications prepares Gas Practitioners to operate within the compressed gas context. The Occupational Certificate: Gas Practitioner is designed to meet the training needs expressed by the gas industry for the following gas categories: flammable gases, food and beverage gases, inert gases, medical gases, oxidant gases and speciality gases and Thermoprocessing Gas Technicians operate only in the natural gas environment. Furthermore, the Thermoprocessing Gas Technician has 261 credits, thus justifying being a standalone qualification. Having said this, no similar qualification already registered on the NQF has been noted. Qualifying learners will be registered (licenced) with the relevant body based on achievement of the exit level outcomes of this qualification and relevant years of work experience.

Learning Assumed to be in Place & RPL

Recognition of Prior Learning (RPL): RPL for Access Learners will gain access to the qualification through RPL for access as provided for in the QCTO RPL Policy. RPL for access is conducted by accredited education institution, skills development provider or workplace accredited to offer that specific qualification/part qualification. RPL for Credits Learners who have acquired competencies of the modules of a qualification or part qualification will be credited for modules through RPL. RPL for access to the External Integrated Summative Assessment Accredited providers and approved workplaces must apply the internal assessment criteria specified in the related curriculum document to establish and confirm prior learning. accredited providers and workplaces must confirm prior learning by issuing a statement of result. Entry Requirements: Occupational Certificate: Commercial Natural Gas Practitioner, NQF Level 4.

Exit Level Outcomes
  • Compile a bill of materials for a legally compliant industrial thermoprocessing gas system.
  • Assemble and construct an industrial thermoprocessing gas system based on volume, pressure and integrity according to gas system demand which is legal and code compliant.
  • Commission and conduct a final sign-off of a legally and code compliant industrial thermoprocessing gas system.
  • Conduct fault finding and take remedial action on an industrial thermoprocessing gas system to maintain safe working condition of the system.
  • Comply with safety and quality industry codes and legal aspects when installing an industrial thermoprocessing gas system and working with industrial thermoprocessing gas.
  • Demonstrate an understanding of the underpinning theory of gas and industrial thermoprocessing gas systems.
QCTO & CHIETA AlignedSAQA 122620

Qualification 122620 · Curriculum Architecture

Occupational Certificate: Industrial Thermoprocessing Gas Technician · NQF Level 5 (261 Credits)

Filter View
§ 01

Three Curriculum Pillars

105
Credits

Knowledge Modules

Classroom & E-Learning

KM-01 to KM-12 · 12 modules
  • Facilitated lectures & self-study
  • Written question banks
  • Formative comprehension checks
103
Credits

Practical Skill Modules

Simulated Line Tasks

PM-01 to PM-06 · 6 modules
  • Simulated line tasks
  • Observation rubrics
  • Structured task sheets
53
Credits

Work Experience Modules

On-the-Job Production

WM-01 to WM-03 · 3 modules
  • On-the-job rotation
  • Mentor logbooks
  • Workplace sign-offs
§ 02

Evidence & Audit Pipeline

Learner Portfolio of Evidence (PoE)
Owner · Candidate
1
Admin & Registration

ID, learner contract, induction pack, POPIA consent.

2
Knowledge Evidence

Written assessments & question banks — KM-01 to KM-07.

3
Practical Evidence

Task sheets, observation rubrics, assessor photos.

4
Workplace Evidence

Logbooks, mentor sign-offs, supervisor letters.

Assessor Master File
Owner · Registered Assessor
5
Assessment Reports

Judgements, learner feedback, remediation agreements, appeals log.

Internal Moderation & Quality File
Owner · Moderator / SDP
6
Moderation Evidence

10% sampling matrix, HACCP/LOTO compliance sheets, SDP sign-off.

§ 03

Final Accreditation Gateway

Step 1
Statement of Results

Issued by the accredited Skills Development Provider once internal moderation is signed off.

Step 2
EISA Readiness Declaration

Provider submits declaration + PoE to the Assessment Quality Partner (AQP).

Step 3
National Qualification Certificate

QCTO awards the SAQA-registered certificate on successful EISA outcome.

Learner Certified · Uploaded to National Learner Records Database (NLRD)

Learning Material Stack


Learner Guide
Facilitator Guide
Assessment Instruments
SETA Alignment Matrix

Start-to-Exit Moderation Timeline


  1. 1

    Pre-Delivery Setup

    Facilitator induction, learner enrolment forms, baseline assessment, PoE folder issue. Alignment matrix stamped.

  2. 2

    Delivery & Formative Moderation

    Modular rollout with formative assessments per KM/PM. Internal moderator reviews evidence weekly; feedback loop before summatives.

  3. 3

    Summative & External Moderation

    Summative assessments captured, PoE finalised, submitted for external moderation. Certification uploaded to the SETA/QCTO.

Bespoke QMS Build


We author your Quality Management System — policies, procedures, records, matrices — mapped to your accreditation scope. From R18,500.

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Moderation Consultation


External moderation dry-run on your PoE + delivery pack. Written report with fixes before your real audit. From R4,900.

Book Moderation Session

Classroom Transformation Blueprint


21 Modules · 261 Credits · CHIETA

Broken Standard

  • 📄Photocopied guides with mismatched outcomes
  • Missing formative/summative assessments
  • ⚠️No SETA alignment matrix — audit fails
  • 🎲Facilitators improvise Industrial Thermoprocessing Gas Technician delivery
  • 🕳️PoE gaps flagged in moderation
i2Graduates Transform

i2Graduates Transformation

  • 12 KM + 6 PM + 3 WM modules mapped to NQF Level 5
  • Pre-validated assessment bank per module
  • CHIETA alignment matrix included
  • Facilitator scripts + learner activities per credit
  • PoE templates that survive external moderation

The i2Graduates Quality Guarantee


Every page of this bundle is meticulously checked for sequence and structural perfection — no missing pages, no stolen content, no shortcuts. You get pre-validated assessment instruments ready to survive rigorous compliance moderation, wrapped in an engaging curriculum your facilitators will love teaching.