Occupational Qualification · H40
Discretionary Grant · UpcomingHydro Power Plant Process Controller
- NQF Level
- NQF Level 6
- Credits
- 189
- Duration
- —
- SAQA ID
- 97224
Official QCTO Registry Profile
Source: SAQA / QCTO registry- SAQA ID
- 97224
- Min Credits
- 189
- Registered
- 2018-07-01
- Re-registration
- 2025-12-30
- Field
- Field 06 - Manufacturing, Engineering and Technology
- Sub-field
- Manufacturing and Assembly
Sample Asset Preview





Overview & Scope
Programme Profile
- Target Designation
- Certified Hydro Power Plant Process Controller Practitioner
- Competency Focus
- Master specialised practical applications, safety criteria, and regulatory mandates required of a qualified Hydro Power Plant Process Controller.
- Academic Weight
- Full national recognition at NQF Level 6 yielding 189 credits upon successful PoE verification.
- Work Opportunities
- Deployment across As a qualified hydro power plant process controller, you can find employment opportunities in Various sectors (depending on specialisation). Your skills will be in demand across both public and private sectors, and you may also choose to work as an independent contractor or start your own business in this field. operations under EWSETA scope.
- Audit Objective
- Bridges operational skills deficits under the governing EWSETA quality matrix.
- Value Proposition
- Measurable, legally compliant skills that optimise productivity, satisfy Workplace Skills Plans (WSP), and unlock B-BBEE scorecard weight.
Introduction▾
Designed as a Occupational Certificate at NQF Level 6 worth 189 credits, the Hydro Power Plant Process Controller equips you with both theoretical understanding and hands-on capabilities. You will learn to perform complex tasks, solve real-world problems, and adapt to the demands of a dynamic work environment. This qualification is your stepping stone to becoming a confident, capable professional.
Purpose▾
The purpose of this qualification is to prepare a learner to operate as a Hydro Power Plant Process Controller. A Hydro Power Plant Process Controller manages, supervises and controls the application of resources, operations, processes and activities within a hydro power generating plant. In addition to ensure the energy conversion processes are effectively and efficiently supplying a continuous, reliable electrical energy to the national grid and/or internal reticulation system. A qualified learner will be able to: • Manage, monitor and control the availability of the hydro/auxiliary plants/services required within the electrical production processes. • Manage, supervise and control the application of resources, operations, processes and activities related to the water cycle management within a hydro generating plant effectively and efficiently to meet normal and peak national grid demands. • Manage, supervise and control the application of resources, operations, processes and activities within the energy conversion processes of a hydro power plant turbo generator set effectively and efficiently to ensure a continuous, reliable supply of electrical energy. • Manage, supervise and control the application of resources, operations, processes and activities related to high-voltage and local electrical reticulation systems effectively and efficiently to ensure a continuous, reliable supply of electrical energy to the national grid and/or internal reticulation system.
Entry Requirements▾
Recognition of Prior Learning (RPL): RPL for access to the external integrated summative assessment: Accredited providers and approved workplaces must apply the internal assessment criteria specified in the related Curriculum document to establish and confirm prior learning. Accredited providers and workplaces must confirm prior learning by issuing a Statement of Results or certifying a Work Experience Record.RPL for access to the qualification: Accredited providers and approved workplaces may Recognise Prior Learning against the relevant access requirements. Entry Requirements: Learners are required to have the following in order to be considered for admission: • Further Education and Training Certificate: Power Plant Operations at NQF Level 4 SAQA ID: 61569. • Senior Certificate (SC) or National Senior Certificate with a pass in Mathematics, Science and English Language. • National Vocational Certificate.
SAQA Rationale▾
Learners obtaining this qualification will be recognised on a national level for performing process control activities on a Hydro Power Plant. This qualification will ensure professionalism, proficiency and excellence in the control of Hydro Power Plant Generation Units. It will also assist in changing perceptions on the status and functional levels of Process Controllers in hydro power plant generation. The qualification will enable learners to feel pride and self-worth, and enhance their morale. Value-adding to the employer will be manifested in the competence of the employee in terms of safe, sound and efficient operations performed by the Process Controller. This qualification will provide standards for recognition of prior learning of existing Process Controller competence throughout the industry and allow credits to be obtained in cross-functional learning fields. This qualification is based on the needs of the power generation industry in building competence in the workplace for Hydro Power Plant Process Operations. The qualification to be replaced was generic in nature, not only for implementation in the contexts of Fossil, Hydro and Nuclear, but also had to cater for the needs of power plant process control in contexts such as sugar processing and SASOL. These contexts are significantly limited in what is expected from a power plant controller in the Fossil, Hydro and Nuclear contexts. This resulted in the practice of ESKOM having had to do top up-training in order to close the gaps of the qualification. Since this qualification is now specific to a single context, (as per OFO) these gaps are now addressed in the qualification and therefore demonstrate an increase in complexity, which places the qualification at NQF Level 6. This qualification provides the learner with accessibility to be employed within the process control function on hydro power plant units. Other considerations in the national interests that is addressed by this Qualification are: • Building individual capacity in this specialised profession. • Ensuring entry, progression and mobility into Life Long Learning in this specific learning field. • Addressing Power Plant Operations Industry's specific employment requirements. • Enhancing professional competence on a national level. • Providing an avenue of upliftment for the previously disadvantaged into this professional discipline. • Enhancing social and economic development. Typical learners will include Power Station employees that have completed the relevant Operator Qualification. The power generating industry is currently investing huge amounts of capital in the training of power plant operators. In the different elements of the qualification, the following aspects are addressed which will contribute to good environmental practices: • Basic Environmental Procedures. • Air Quality Management according to procedures and administrative requirements. • Water Quality Management. • Waste Management. • Soil/Land Quality Management. • Environmental Management System.
Learning Assumed to be in Place & RPL▾
Recognition of Prior Learning (RPL): RPL for access to the external integrated summative assessment: Accredited providers and approved workplaces must apply the internal assessment criteria specified in the related Curriculum document to establish and confirm prior learning. Accredited providers and workplaces must confirm prior learning by issuing a Statement of Results or certifying a Work Experience Record.RPL for access to the qualification: Accredited providers and approved workplaces may Recognise Prior Learning against the relevant access requirements. Entry Requirements: Learners are required to have the following in order to be considered for admission: • Further Education and Training Certificate: Power Plant Operations at NQF Level 4 SAQA ID: 61569. • Senior Certificate (SC) or National Senior Certificate with a pass in Mathematics, Science and English Language. • National Vocational Certificate.
Exit Level Outcomes▾
- Justify the purpose and function of all plant systems on a hydro power plant.
- Evaluate the plant generic knowledge and abilities on a hydro power plant.
- Locate and operate equipment in the main control room and the plant on a hydro power plant.
- Interpret or diagnose events and conditions based on alarms and indications during normal, out of normal and emergency operations on a hydro power plant.
- Apply procedures, references and technical specifications during normal, out of normal and emergency operations on a hydro power plant.
- Operate and control a hydro power plant during normal and abnormal conditions.
- Communicate and interact with other role players during normal, out of normal and emergency operations on a hydro power plant.
- Source and use documentation on a hydro power plant.
- Evaluate the strategies in incidents, out of normal and accident conditions on a hydro power plant.
Learning Material Included
- Learner Guide (Theory and Knowledge Modules)
- Facilitator Guide
- Workplace Logbook
- Formative and Summative Assessment
- Assessor Guide & Marking Memorandum
- SETA / QCTO Alignment Matrix
- Administrative & Onboarding Pack
- Implementation Plan
Moderator-Ready Curriculum Breakdown
15 modules · 151 creditsTheory, regulatory and safety knowledge. Each row carries the registered module code, NQF level and credit weight used for formative assessment rubric mapping.
- 313103000-KM-012 cr
Hydro power plant chemistry and efficiency principles
NQF Level 4
- 313103000-KM-029 cr
Electrical theories, concepts and reticulation systems
NQF Level 4
- 313103000-KM-033 cr
Operating practices and shift communication
NQF Level 4
- 313103000-KM-047 cr
Hydro power plant chemistry and efficiency principles
NQF Level 5
- 313103000-KM-0515 cr
Hydro power plant instrumentation and control systems
NQF Level 5
- 313103000-KM-0610 cr
Statutory and regulatory requirements pertaining to a hydro power plant
NQF Level 5
- 313103000-KM-0715 cr
Electrical theories, concepts and reticulation systems.
NQF Level 5
- 313103000-KM-083 cr
Operating processes and practices and shift communication
NQF Level 5
- 313103000-KM-094 cr
Hydro power plant chemistry and efficiency principles
NQF Level 6
- 313103000-KM-1015 cr
Electrical theories, concepts and reticulation systems
NQF Level 6
- 313103000-KM-1120 cr
Hydro power plant unit operations
NQF Level 6
Qualification 97224 · Curriculum Architecture
Occupational Certificate: Hydro Power Plant Process Controller · NQF Level 6 (189 Credits)
Three Curriculum Pillars
Knowledge Modules
Classroom & E-Learning
- Facilitated lectures & self-study
- Written question banks
- Formative comprehension checks
Practical Skill Modules
Simulated Line Tasks
- Simulated line tasks
- Observation rubrics
- Structured task sheets
Work Experience Modules
On-the-Job Production
- On-the-job rotation
- Mentor logbooks
- Workplace sign-offs
Evidence & Audit Pipeline
Learner Portfolio of Evidence (PoE)Owner · Candidate▾
Admin & Registration
ID, learner contract, induction pack, POPIA consent.
Knowledge Evidence
Written assessments & question banks — KM-01 to KM-07.
Practical Evidence
Task sheets, observation rubrics, assessor photos.
Workplace Evidence
Logbooks, mentor sign-offs, supervisor letters.
Assessor Master FileOwner · Registered Assessor▾
Assessment Reports
Judgements, learner feedback, remediation agreements, appeals log.
Internal Moderation & Quality FileOwner · Moderator / SDP▾
Moderation Evidence
10% sampling matrix, HACCP/LOTO compliance sheets, SDP sign-off.
Final Accreditation Gateway
Issued by the accredited Skills Development Provider once internal moderation is signed off.
Provider submits declaration + PoE to the Assessment Quality Partner (AQP).
QCTO awards the SAQA-registered certificate on successful EISA outcome.
Audit & Compliance
Evidence & Audit Pipeline
From portfolio assembly to external sign-off — the exact route your evidence travels.
- Step 1
PoE Assembly
Learner evidence, formative records and logbook entries filed against the alignment matrix.
- Step 2
Internal Assessment
Registered assessor judges each KM/PM/WM outcome using the supplied instruments.
- Step 3
Internal Moderation
Sampling and verification of assessor decisions, with remediation loop before submission.
- Step 4
External Moderation
SETA/QCTO desktop audit and certification upload against registered credits.
Broken Standard vs i2Graduates Standard
The measurable delta between improvised material and an audit-ready suite.
Broken Standard
i2Graduates Standard
Curriculum Mapping
Photocopied guides with mismatched outcomes
11 KM + 4 PM + 0 WM modules mapped to NQF Level 6
Assessment Bank
Missing formative and summative assessments
Pre-validated assessment bank per module
Alignment Evidence
No alignment matrix — audit fails
EWSETA alignment matrix included
Facilitation
Facilitators improvise Hydro Power Plant Process Controller delivery
Facilitator scripts + learner activities per credit
Portfolio of Evidence
PoE gaps flagged in moderation
PoE templates that survive external moderation
Pricing & Delivery Tiers
Base licence from R69 450
Digital Master Suite
Editable master files, licensed to your SDP
- Learner Guide, Facilitator Guide & Assessment Suite
- Workplace logbook + alignment matrix (editable)
- Instant digital delivery under institutional licence
- Free minor corrections for 12 months
Turnkey Print & Bound Package
Printed, bound and couriered per learner
- Everything in the Digital Master Suite
- Full-colour print, wire-bound learner packs
- Per-learner PoE folders and dividers
- Nationwide courier with tracked delivery
Full Enterprise Accreditation Bundle
Assets plus accreditation support end-to-end
- Everything in the Print & Bound Package
- Bespoke QMS build mapped to your scope
- Moderation dry-run + written remediation report
- Brand & metadata integration across the suite
Complementary Services
Optional add-ons that harden your accreditation scope before an external audit.
Bespoke QMS Build
We author your Quality Management System — policies, procedures, records, matrices — mapped to your accreditation scope. From R18,500.
Request QuoteModeration Consultation
External moderation dry-run on your PoE + delivery pack. Written report with fixes before your real audit. From R4,900.
Book Moderation SessionThe i2Graduates Quality Guarantee
Every page of this bundle is checked for sequence and structural accuracy — no missing pages, no shortcuts. You get pre-validated assessment instruments ready to survive rigorous compliance moderation, wrapped in a curriculum your facilitators will enjoy teaching.
