← Back to Qualifications

Occupational Qualification · E52

Discretionary Grant · Rolling

Extrusion Machine Setter

QCTO Aligned Audit-ReadyFP&M SETA
NQF Level
NQF Level 5
Credits
299
Duration
—
SAQA ID
110315
Request Quote

Official QCTO Registry Profile

Source: SAQA / QCTO registry
SAQA ID
110315
Min Credits
299
Registered
2021-03-25
Re-registration
2025-12-31
Field
Field 06 - Manufacturing, Engineering and Technology
Sub-field
Manufacturing and Assembly

Sample Asset Preview

Curriculum Alignment MatrixCRN ZA-SDP-2026-089
Curriculum Alignment Matrix — page 1
Curriculum Alignment Matrix — page 2
Curriculum Alignment Matrix — page 3
Curriculum Alignment Matrix — page 4
Curriculum Alignment Matrix — page 5
Page 1 of 5

Overview & Scope

Programme Profile

Target Designation
Certified Extrusion Machine Setter Practitioner
Competency Focus
Master specialised practical applications, safety criteria, and regulatory mandates required of a qualified Extrusion Machine Setter.
Academic Weight
Full national recognition at NQF Level 5 yielding 299 credits upon successful PoE verification.
Work Opportunities
Deployment across As a qualified extrusion machine setter, you can find employment opportunities in Furniture, Paper, Printing, Packaging, Forestry. Your skills will be in demand across both public and private sectors, and you may also choose to work as an independent contractor or start your own business in this field. operations under FP&M SETA scope.
Audit Objective
Bridges operational skills deficits under the governing FP&M SETA quality matrix.
Value Proposition
Measurable, legally compliant skills that optimise productivity, satisfy Workplace Skills Plans (WSP), and unlock B-BBEE scorecard weight.
Introduction▾

The Extrusion Machine Setter (NQF Level 5, 299 credits) is a comprehensive Occupational Certificate that blends foundational theory with intensive practical application. Throughout your learning journey, you will develop the competencies required to operate effectively, safely, and ethically within your industry. Employers value this qualification because it signals that you are job-ready from day one.

Purpose▾

The purpose of this qualification is to prepare a learner to operate as an Extrusion Machine Setter. Extrusion Machine Setter optimally sets-up the extruder and relevant auxiliary equipment to manufacture components according to specifications. A qualified learner will be able to: • Remove and install moulds, dies and forming devices and auxiliary equipment according to the procedure. • Manufacture plastic products. • Conduct operational maintenance and coordinate major maintenance on machines, equipment and tools following specifications. • Conduct trials on new moulds die and forming devices and materials to determine process parameters.

Entry Requirements▾

Recognition of Prior Learning (RPL): RPL for access to the External Integrated Summative Assessment: Accredited providers and approved workplaces must apply the internal assessment criteria specified in the related curriculum document to establish and confirm prior learning. Accredited providers and workplaces must confirm prior learning by issuing a statement of results or certifying a work experience record. RPL for access to the Qualification: Accredited providers and approved workplaces may recognise prior learning against the relevant access requirements. Entry Requirements: The minimum entry requirement for this qualification is: • An NQF Level 1 qualification.

SAQA Rationale▾

This qualification is one of the newly revised Plastics Manufacturing Machine Setter's specialised qualifications. This qualification is designed for learners who specialise in the Extrusion Machine setting within the plastics manufacturing sector. The qualification is aimed at both new entrants as well as learners who have been working within the plastics manufacturing industry. Upon completion of the qualification, learners will be able to initiate and maintain plastics manufacturing processes by: • Setting-up tools, die, forming device and auxiliary equipment and processes to manufacture quality plastic components. • Solving common problems to produce quality products to meet customer needs. • Interacting with others to achieve manufacturing objectives. Furthermore, this qualification will provide learners with a foundation to pursue the other two (2) specialised qualifications within the plastics manufacturing sector, these being, Extrusion Blow Moulding and Injection Moulding Machine Setter. Upon completion of this qualification, learners can advance their careers by taking higher-level responsibilities within their respective organisations. The responsibilities include amongst others, team leader or supervisor and can participate effectively in the plastic manufacturing industry, whether small, medium or large enterprises.

Learning Assumed to be in Place & RPL▾

Recognition of Prior Learning (RPL): RPL for access to the External Integrated Summative Assessment: Accredited providers and approved workplaces must apply the internal assessment criteria specified in the related curriculum document to establish and confirm prior learning. Accredited providers and workplaces must confirm prior learning by issuing a statement of results or certifying a work experience record. RPL for access to the Qualification: Accredited providers and approved workplaces may recognise prior learning against the relevant access requirements. Entry Requirements: The minimum entry requirement for this qualification is: • An NQF Level 1 qualification.

Exit Level Outcomes▾
  • Plan and prepare for the plastic manufacturing process.
  • Install tools, die, forming device and auxiliary equipment.
  • Safely set up, program, start up, optimise and shut down the machine and auxiliary equipment.
  • Remove tools, die and forming device.
  • Conduct operational maintenance inspections and record on machines and auxiliary equipment.

Learning Material Included

  • Learner Guide (Theory and Knowledge Modules)
  • Facilitator Guide
  • Workplace Logbook
  • Formative and Summative Assessment
  • Assessor Guide & Marking Memorandum
  • SETA / QCTO Alignment Matrix
  • Administrative & Onboarding Pack
  • Implementation Plan

Moderator-Ready Curriculum Breakdown

44 modules · 299 credits

Theory, regulatory and safety knowledge. Each row carries the registered module code, NQF level and credit weight used for formative assessment rubric mapping.

  • 714208-003-00-KM-013 cr

    Workplace fundamentals

    NQF Level 2

  • 714208-003-00-KM-022 cr

    Health and Safely within a manufacturing context

    NQF Level 2

  • 714208-003-00-KM-036 cr

    Hand tools, measuring, lifting and stacking equipment

    NQF Level 2

  • 714208-003-00-KM-045 cr

    Physical Science

    NQF Level 2

  • 714208-003-00-KM-055 cr

    Fundamentals of Plastics Material Science

    NQF Level 2

  • 714208-003-00-KM-0610 cr

    Fundamentals of Plastic Technology

    NQF Level 2

  • 714208-003-00-KM-074 cr

    Quality in the Manufacturing process

    NQF Level 2

  • 714208-003-00-KM-083 cr

    Applied Mathematics NQF level 3

    NQF Level 3

  • 714208-003-00-KM-0910 cr

    Plastics Material Science

    NQF Level 3

  • 714208-003-00-KM-106 cr

    Basic Principles of Engineering

    NQF Level 3

  • 714208-003-00-KM-116 cr

    Plastic Technology

    NQF Level 3

  • 714208-003-00-KM-126 cr

    Plastic Technology as it applies to Plastic Manufacturing Processes

    NQF Level 3

  • 714208-003-00-KM-136 cr

    Monitoring and Maintenance of Plastics Production Process

    NQF Level 4

  • 714208-003-00-KM-149 cr

    Plastics Technology

    NQF Level 4

  • 714208-003-00-KM-1515 cr

    Monitoring and Maintenance of Plastics Production Process

    NQF Level 5

  • 714208-003-00-KM-166 cr

    Basic Theory of Part Design

    NQF Level 5

  • 714208-003-00-KM-176 cr

    Basic Theory of Forming Device design

    NQF Level 5

  • 714208-003-00-KM-184 cr

    Fundamentals of Team leadership

    NQF Level 5

Sub-total credits112
QCTO & FP&M SETA AlignedSAQA 110315

Qualification 110315 · Curriculum Architecture

Occupational Certificate: Extrusion Machine Setter · NQF Level 5 (299 Credits)

Filter View
§ 01

Three Curriculum Pillars

112
Credits

Knowledge Modules

Classroom & E-Learning

KM-01 to KM-18 · 18 modules
  • Facilitated lectures & self-study
  • Written question banks
  • Formative comprehension checks
69
Credits

Practical Skill Modules

Simulated Line Tasks

PM-01 to PM-13 · 13 modules
  • Simulated line tasks
  • Observation rubrics
  • Structured task sheets
118
Credits

Work Experience Modules

On-the-Job Production

WM-01 to WM-13 · 13 modules
  • On-the-job rotation
  • Mentor logbooks
  • Workplace sign-offs
§ 02

Evidence & Audit Pipeline

Learner Portfolio of Evidence (PoE)
Owner · Candidate
▾
1
Admin & Registration

ID, learner contract, induction pack, POPIA consent.

2
Knowledge Evidence

Written assessments & question banks — KM-01 to KM-07.

3
Practical Evidence

Task sheets, observation rubrics, assessor photos.

4
Workplace Evidence

Logbooks, mentor sign-offs, supervisor letters.

Assessor Master File
Owner · Registered Assessor
▾
5
Assessment Reports

Judgements, learner feedback, remediation agreements, appeals log.

Internal Moderation & Quality File
Owner · Moderator / SDP
▾
6
Moderation Evidence

10% sampling matrix, HACCP/LOTO compliance sheets, SDP sign-off.

§ 03

Final Accreditation Gateway

Step 1
Statement of Results

Issued by the accredited Skills Development Provider once internal moderation is signed off.

Step 2
EISA Readiness Declaration

Provider submits declaration + PoE to the Assessment Quality Partner (AQP).

Step 3
National Qualification Certificate

QCTO awards the SAQA-registered certificate on successful EISA outcome.

Learner Certified · Uploaded to National Learner Records Database (NLRD)

Audit & Compliance

Evidence & Audit Pipeline

From portfolio assembly to external sign-off — the exact route your evidence travels.

  1. Step 1

    PoE Assembly

    Learner evidence, formative records and logbook entries filed against the alignment matrix.

  2. Step 2

    Internal Assessment

    Registered assessor judges each KM/PM/WM outcome using the supplied instruments.

  3. Step 3

    Internal Moderation

    Sampling and verification of assessor decisions, with remediation loop before submission.

  4. Step 4

    External Moderation

    SETA/QCTO desktop audit and certification upload against registered credits.

Broken Standard vs i2Graduates Standard

The measurable delta between improvised material and an audit-ready suite.

Broken Standard

i2Graduates Standard

Curriculum Mapping

Photocopied guides with mismatched outcomes

18 KM + 13 PM + 13 WM modules mapped to NQF Level 5

Assessment Bank

Missing formative and summative assessments

Pre-validated assessment bank per module

Alignment Evidence

No alignment matrix — audit fails

FP&M SETA alignment matrix included

Facilitation

Facilitators improvise Extrusion Machine Setter delivery

Facilitator scripts + learner activities per credit

Portfolio of Evidence

PoE gaps flagged in moderation

PoE templates that survive external moderation

View on SAQA

Pricing & Delivery Tiers

Base licence from R69 950

Digital Master Suite

Editable master files, licensed to your SDP

  • Learner Guide, Facilitator Guide & Assessment Suite
  • Workplace logbook + alignment matrix (editable)
  • Instant digital delivery under institutional licence
  • Free minor corrections for 12 months
Request Quote
Most selected

Turnkey Print & Bound Package

Printed, bound and couriered per learner

  • Everything in the Digital Master Suite
  • Full-colour print, wire-bound learner packs
  • Per-learner PoE folders and dividers
  • Nationwide courier with tracked delivery
Request Quote

Full Enterprise Accreditation Bundle

Assets plus accreditation support end-to-end

  • Everything in the Print & Bound Package
  • Bespoke QMS build mapped to your scope
  • Moderation dry-run + written remediation report
  • Brand & metadata integration across the suite
Request Quote

Complementary Services

Optional add-ons that harden your accreditation scope before an external audit.

Bespoke QMS Build

We author your Quality Management System — policies, procedures, records, matrices — mapped to your accreditation scope. From R18,500.

Request Quote

Moderation Consultation

External moderation dry-run on your PoE + delivery pack. Written report with fixes before your real audit. From R4,900.

Book Moderation Session

The i2Graduates Quality Guarantee

Every page of this bundle is checked for sequence and structural accuracy — no missing pages, no shortcuts. You get pre-validated assessment instruments ready to survive rigorous compliance moderation, wrapped in a curriculum your facilitators will enjoy teaching.