Occupational Qualification · E52
Discretionary Grant · RollingExtrusion Machine Setter
- NQF Level
- NQF Level 5
- Credits
- 299
- Duration
- —
- SAQA ID
- 110315
Official QCTO Registry Profile
Source: SAQA / QCTO registry- SAQA ID
- 110315
- Min Credits
- 299
- Registered
- 2021-03-25
- Re-registration
- 2025-12-31
- Field
- Field 06 - Manufacturing, Engineering and Technology
- Sub-field
- Manufacturing and Assembly
Sample Asset Preview





Overview & Scope
Programme Profile
- Target Designation
- Certified Extrusion Machine Setter Practitioner
- Competency Focus
- Master specialised practical applications, safety criteria, and regulatory mandates required of a qualified Extrusion Machine Setter.
- Academic Weight
- Full national recognition at NQF Level 5 yielding 299 credits upon successful PoE verification.
- Work Opportunities
- Deployment across As a qualified extrusion machine setter, you can find employment opportunities in Furniture, Paper, Printing, Packaging, Forestry. Your skills will be in demand across both public and private sectors, and you may also choose to work as an independent contractor or start your own business in this field. operations under FP&M SETA scope.
- Audit Objective
- Bridges operational skills deficits under the governing FP&M SETA quality matrix.
- Value Proposition
- Measurable, legally compliant skills that optimise productivity, satisfy Workplace Skills Plans (WSP), and unlock B-BBEE scorecard weight.
Introduction▾
The Extrusion Machine Setter (NQF Level 5, 299 credits) is a comprehensive Occupational Certificate that blends foundational theory with intensive practical application. Throughout your learning journey, you will develop the competencies required to operate effectively, safely, and ethically within your industry. Employers value this qualification because it signals that you are job-ready from day one.
Purpose▾
The purpose of this qualification is to prepare a learner to operate as an Extrusion Machine Setter. Extrusion Machine Setter optimally sets-up the extruder and relevant auxiliary equipment to manufacture components according to specifications. A qualified learner will be able to: • Remove and install moulds, dies and forming devices and auxiliary equipment according to the procedure. • Manufacture plastic products. • Conduct operational maintenance and coordinate major maintenance on machines, equipment and tools following specifications. • Conduct trials on new moulds die and forming devices and materials to determine process parameters.
Entry Requirements▾
Recognition of Prior Learning (RPL): RPL for access to the External Integrated Summative Assessment: Accredited providers and approved workplaces must apply the internal assessment criteria specified in the related curriculum document to establish and confirm prior learning. Accredited providers and workplaces must confirm prior learning by issuing a statement of results or certifying a work experience record. RPL for access to the Qualification: Accredited providers and approved workplaces may recognise prior learning against the relevant access requirements. Entry Requirements: The minimum entry requirement for this qualification is: • An NQF Level 1 qualification.
SAQA Rationale▾
This qualification is one of the newly revised Plastics Manufacturing Machine Setter's specialised qualifications. This qualification is designed for learners who specialise in the Extrusion Machine setting within the plastics manufacturing sector. The qualification is aimed at both new entrants as well as learners who have been working within the plastics manufacturing industry. Upon completion of the qualification, learners will be able to initiate and maintain plastics manufacturing processes by: • Setting-up tools, die, forming device and auxiliary equipment and processes to manufacture quality plastic components. • Solving common problems to produce quality products to meet customer needs. • Interacting with others to achieve manufacturing objectives. Furthermore, this qualification will provide learners with a foundation to pursue the other two (2) specialised qualifications within the plastics manufacturing sector, these being, Extrusion Blow Moulding and Injection Moulding Machine Setter. Upon completion of this qualification, learners can advance their careers by taking higher-level responsibilities within their respective organisations. The responsibilities include amongst others, team leader or supervisor and can participate effectively in the plastic manufacturing industry, whether small, medium or large enterprises.
Learning Assumed to be in Place & RPL▾
Recognition of Prior Learning (RPL): RPL for access to the External Integrated Summative Assessment: Accredited providers and approved workplaces must apply the internal assessment criteria specified in the related curriculum document to establish and confirm prior learning. Accredited providers and workplaces must confirm prior learning by issuing a statement of results or certifying a work experience record. RPL for access to the Qualification: Accredited providers and approved workplaces may recognise prior learning against the relevant access requirements. Entry Requirements: The minimum entry requirement for this qualification is: • An NQF Level 1 qualification.
Exit Level Outcomes▾
- Plan and prepare for the plastic manufacturing process.
- Install tools, die, forming device and auxiliary equipment.
- Safely set up, program, start up, optimise and shut down the machine and auxiliary equipment.
- Remove tools, die and forming device.
- Conduct operational maintenance inspections and record on machines and auxiliary equipment.
Learning Material Included
- Learner Guide (Theory and Knowledge Modules)
- Facilitator Guide
- Workplace Logbook
- Formative and Summative Assessment
- Assessor Guide & Marking Memorandum
- SETA / QCTO Alignment Matrix
- Administrative & Onboarding Pack
- Implementation Plan
Moderator-Ready Curriculum Breakdown
44 modules · 299 creditsTheory, regulatory and safety knowledge. Each row carries the registered module code, NQF level and credit weight used for formative assessment rubric mapping.
- 714208-003-00-KM-013 cr
Workplace fundamentals
NQF Level 2
- 714208-003-00-KM-022 cr
Health and Safely within a manufacturing context
NQF Level 2
- 714208-003-00-KM-036 cr
Hand tools, measuring, lifting and stacking equipment
NQF Level 2
- 714208-003-00-KM-045 cr
Physical Science
NQF Level 2
- 714208-003-00-KM-055 cr
Fundamentals of Plastics Material Science
NQF Level 2
- 714208-003-00-KM-0610 cr
Fundamentals of Plastic Technology
NQF Level 2
- 714208-003-00-KM-074 cr
Quality in the Manufacturing process
NQF Level 2
- 714208-003-00-KM-083 cr
Applied Mathematics NQF level 3
NQF Level 3
- 714208-003-00-KM-0910 cr
Plastics Material Science
NQF Level 3
- 714208-003-00-KM-106 cr
Basic Principles of Engineering
NQF Level 3
- 714208-003-00-KM-116 cr
Plastic Technology
NQF Level 3
- 714208-003-00-KM-126 cr
Plastic Technology as it applies to Plastic Manufacturing Processes
NQF Level 3
- 714208-003-00-KM-136 cr
Monitoring and Maintenance of Plastics Production Process
NQF Level 4
- 714208-003-00-KM-149 cr
Plastics Technology
NQF Level 4
- 714208-003-00-KM-1515 cr
Monitoring and Maintenance of Plastics Production Process
NQF Level 5
- 714208-003-00-KM-166 cr
Basic Theory of Part Design
NQF Level 5
- 714208-003-00-KM-176 cr
Basic Theory of Forming Device design
NQF Level 5
- 714208-003-00-KM-184 cr
Fundamentals of Team leadership
NQF Level 5
Qualification 110315 · Curriculum Architecture
Occupational Certificate: Extrusion Machine Setter · NQF Level 5 (299 Credits)
Three Curriculum Pillars
Knowledge Modules
Classroom & E-Learning
- Facilitated lectures & self-study
- Written question banks
- Formative comprehension checks
Practical Skill Modules
Simulated Line Tasks
- Simulated line tasks
- Observation rubrics
- Structured task sheets
Work Experience Modules
On-the-Job Production
- On-the-job rotation
- Mentor logbooks
- Workplace sign-offs
Evidence & Audit Pipeline
Learner Portfolio of Evidence (PoE)Owner · Candidate▾
Admin & Registration
ID, learner contract, induction pack, POPIA consent.
Knowledge Evidence
Written assessments & question banks — KM-01 to KM-07.
Practical Evidence
Task sheets, observation rubrics, assessor photos.
Workplace Evidence
Logbooks, mentor sign-offs, supervisor letters.
Assessor Master FileOwner · Registered Assessor▾
Assessment Reports
Judgements, learner feedback, remediation agreements, appeals log.
Internal Moderation & Quality FileOwner · Moderator / SDP▾
Moderation Evidence
10% sampling matrix, HACCP/LOTO compliance sheets, SDP sign-off.
Final Accreditation Gateway
Issued by the accredited Skills Development Provider once internal moderation is signed off.
Provider submits declaration + PoE to the Assessment Quality Partner (AQP).
QCTO awards the SAQA-registered certificate on successful EISA outcome.
Audit & Compliance
Evidence & Audit Pipeline
From portfolio assembly to external sign-off — the exact route your evidence travels.
- Step 1
PoE Assembly
Learner evidence, formative records and logbook entries filed against the alignment matrix.
- Step 2
Internal Assessment
Registered assessor judges each KM/PM/WM outcome using the supplied instruments.
- Step 3
Internal Moderation
Sampling and verification of assessor decisions, with remediation loop before submission.
- Step 4
External Moderation
SETA/QCTO desktop audit and certification upload against registered credits.
Broken Standard vs i2Graduates Standard
The measurable delta between improvised material and an audit-ready suite.
Broken Standard
i2Graduates Standard
Curriculum Mapping
Photocopied guides with mismatched outcomes
18 KM + 13 PM + 13 WM modules mapped to NQF Level 5
Assessment Bank
Missing formative and summative assessments
Pre-validated assessment bank per module
Alignment Evidence
No alignment matrix — audit fails
FP&M SETA alignment matrix included
Facilitation
Facilitators improvise Extrusion Machine Setter delivery
Facilitator scripts + learner activities per credit
Portfolio of Evidence
PoE gaps flagged in moderation
PoE templates that survive external moderation
Pricing & Delivery Tiers
Base licence from R69 950
Digital Master Suite
Editable master files, licensed to your SDP
- Learner Guide, Facilitator Guide & Assessment Suite
- Workplace logbook + alignment matrix (editable)
- Instant digital delivery under institutional licence
- Free minor corrections for 12 months
Turnkey Print & Bound Package
Printed, bound and couriered per learner
- Everything in the Digital Master Suite
- Full-colour print, wire-bound learner packs
- Per-learner PoE folders and dividers
- Nationwide courier with tracked delivery
Full Enterprise Accreditation Bundle
Assets plus accreditation support end-to-end
- Everything in the Print & Bound Package
- Bespoke QMS build mapped to your scope
- Moderation dry-run + written remediation report
- Brand & metadata integration across the suite
Complementary Services
Optional add-ons that harden your accreditation scope before an external audit.
Bespoke QMS Build
We author your Quality Management System — policies, procedures, records, matrices — mapped to your accreditation scope. From R18,500.
Request QuoteModeration Consultation
External moderation dry-run on your PoE + delivery pack. Written report with fixes before your real audit. From R4,900.
Book Moderation SessionThe i2Graduates Quality Guarantee
Every page of this bundle is checked for sequence and structural accuracy — no missing pages, no shortcuts. You get pre-validated assessment instruments ready to survive rigorous compliance moderation, wrapped in a curriculum your facilitators will enjoy teaching.
