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Fibre, Processing & Manufacturing SETA · FP&M SETA

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Window:
Rolling grant intake
Priority focus:
Sewing Machinist · Printing · Forestry
E52

SAQA Qualification · 110315

QCTO Compliant

Extrusion Machine Setter

Credits
299
NQF
NQF Level 5
Seta
FP&M SETA

R69 950

(Once-off Institutional License Fee)

Professional Role & Capability Blueprint


Target Designation
Certified Extrusion Machine Setter Practitioner
Competency Focus
Master specialised practical applications, safety criteria, and regulatory mandates required of a qualified Extrusion Machine Setter.
Academic Weight
Full national recognition at NQF Level 5 yielding 299 credits upon successful PoE verification.

Strategic Institutional Purpose


Audit Objective
Formulated to systematically bridge operational skills deficits under the governing FP&M SETA quality matrix.
Value Proposition
Equips your workforce with measurable, legally compliant skills to optimise productivity, satisfy Workplace Skills Plans (WSP), and unlock maximum B-BBEE scorecard weight.

Who is this for


The Extrusion Machine Setter is intended for individuals with some work experience or prior learning who wish to formalise their skills and advance their careers. If you have a passion for this field and want to turn that passion into a profession, this programme will give you the tools and credentials to succeed. It is also suitable for employers who wish to upskill their workforce to meet industry standards.

Qualification Rules · Module Matrix


Official SAQA module breakdown parsed from the qualification's registered rules.

Knowledge Modules (KM)

112 cr

Theory · 18 modules

  • 714208-003-00-KM-013 cr

    Workplace fundamentals

    NQF Level 2

  • 714208-003-00-KM-022 cr

    Health and Safely within a manufacturing context

    NQF Level 2

  • 714208-003-00-KM-036 cr

    Hand tools, measuring, lifting and stacking equipment

    NQF Level 2

  • 714208-003-00-KM-045 cr

    Physical Science

    NQF Level 2

  • 714208-003-00-KM-055 cr

    Fundamentals of Plastics Material Science

    NQF Level 2

  • 714208-003-00-KM-0610 cr

    Fundamentals of Plastic Technology

    NQF Level 2

  • 714208-003-00-KM-074 cr

    Quality in the Manufacturing process

    NQF Level 2

  • 714208-003-00-KM-083 cr

    Applied Mathematics NQF level 3

    NQF Level 3

  • 714208-003-00-KM-0910 cr

    Plastics Material Science

    NQF Level 3

  • 714208-003-00-KM-106 cr

    Basic Principles of Engineering

    NQF Level 3

  • 714208-003-00-KM-116 cr

    Plastic Technology

    NQF Level 3

  • 714208-003-00-KM-126 cr

    Plastic Technology as it applies to Plastic Manufacturing Processes

    NQF Level 3

  • 714208-003-00-KM-136 cr

    Monitoring and Maintenance of Plastics Production Process

    NQF Level 4

  • 714208-003-00-KM-149 cr

    Plastics Technology

    NQF Level 4

  • 714208-003-00-KM-1515 cr

    Monitoring and Maintenance of Plastics Production Process

    NQF Level 5

  • 714208-003-00-KM-166 cr

    Basic Theory of Part Design

    NQF Level 5

  • 714208-003-00-KM-176 cr

    Basic Theory of Forming Device design

    NQF Level 5

  • 714208-003-00-KM-184 cr

    Fundamentals of Team leadership

    NQF Level 5

Practical Skill Modules (PM)

69 cr

Applied · 13 modules

  • 714208-003-00-PM-012 cr

    Use tools and equipment for plastics manufacturing machine setting process

    NQF Level 2

  • 714208-003-00-PM-042 cr

    Handle, transport and care for tools, die, forming device and auxiliary equipment

    NQF Level 2

  • 714208-003-00-PM-072 cr

    Install and remove tools, die, forming device and auxiliary equipment

    NQF Level 2

  • 714208-003-00-PM-082 cr

    Handle and store materials and perform recycling operations

    NQF Level 2

  • 714208-003-00-PM-113 cr

    Install and remove tools, die, forming device and auxiliary equipment for extrusion

    NQF Level 3

  • 714208-003-00-PM-143 cr

    Shut-down extruder and auxiliary equipment

    NQF Level 3

  • 714208-003-00-PM-173 cr

    Start-up extruder and auxiliary equipment

    NQF Level 3

  • 714208-003-00-PM-183 cr

    Perform routine checks and maintenance on plastics processing equipment

    NQF Level 4

  • 714208-003-00-PM-215 cr

    Set- up and programme extruder and auxiliary equipment

    NQF Level 5

  • 714208-003-00-PM-242 cr

    Shut-down extruder and auxiliary equipment

    NQF Level 4

  • 714208-003-00-PM-2715 cr

    Monitor and evaluate extrusion processes to optimise production output

    NQF Level 5

  • 714208-003-00-PM-2812 cr

    Coordinate maintenance on machines, equipment and tools

    NQF Level 5

  • 714208-003-00-PM-3115 cr

    Perform trials on designated tools, die, forming device and material without setting sheet for extrusion

    NQF Level 5

Work Experience Modules (WM)

118 cr

Site · 13 modules

  • 714208-003-00-WM-032 cr

    Handling, transporting and caring for tools, die, forming device and auxiliary equipment for extrusion

    NQF Level 2

  • 714208-003-00-WM-062 cr

    Extruder tools, die and forming device installation and removal process

    NQF Level 2

  • 714208-003-00-WM-072 cr

    Handling, storing materials and performing recycling operations

    NQF Level 2

  • 714208-003-00-WM-103 cr

    Installing and removing tools, die, forming device and auxiliary equipment for extrusion

    NQF Level 3

  • 714208-003-00-WM-132 cr

    Shutting-down extruder and auxiliary equipment

    NQF Level 3

  • 714208-003-00-WM-163 cr

    Starting-up extruder and auxiliary equipment

    NQF Level 3

  • 714208-003-00-WM-173 cr

    Performing routine checks and maintenance on plastics processing equipment

    NQF Level 5

  • 714208-003-00-WM-206 cr

    Setting- up and programming extruder and auxiliary equipment

    NQF Level 5

  • 714208-003-00-WM-234 cr

    Shutting-down extruder and auxiliary equipment

    NQF Level 5

  • 714208-003-00-WM-2630 cr

    Monitoring and evaluating extrusion processes to optimise production output

    NQF Level 5

  • 714208-003-00-WM-2716 cr

    Coordinate maintenance on machines, equipment and tools

    NQF Level 5

  • 714208-003-00-WM-3025 cr

    Conducting trials on tools, die, forming device and materials for extrusion

    NQF Level 5

  • 714208-003-00-WM-3120 cr

    Exposure to the value chain in a Plastic manufacturing process

    NQF Level 5

Total Credits (SAQA)299

Official SAQA Curriculum


Source of truth · SAQA ID 110315 · Field 06 - Manufacturing, Engineering and Technology › Manufacturing and Assembly

Min Credits
299
Registered
2021-03-25
Re-registration
2025-12-31
Purpose

The purpose of this qualification is to prepare a learner to operate as an Extrusion Machine Setter. Extrusion Machine Setter optimally sets-up the extruder and relevant auxiliary equipment to manufacture components according to specifications. A qualified learner will be able to: • Remove and install moulds, dies and forming devices and auxiliary equipment according to the procedure. • Manufacture plastic products. • Conduct operational maintenance and coordinate major maintenance on machines, equipment and tools following specifications. • Conduct trials on new moulds die and forming devices and materials to determine process parameters.

Rationale

This qualification is one of the newly revised Plastics Manufacturing Machine Setter's specialised qualifications. This qualification is designed for learners who specialise in the Extrusion Machine setting within the plastics manufacturing sector. The qualification is aimed at both new entrants as well as learners who have been working within the plastics manufacturing industry. Upon completion of the qualification, learners will be able to initiate and maintain plastics manufacturing processes by: • Setting-up tools, die, forming device and auxiliary equipment and processes to manufacture quality plastic components. • Solving common problems to produce quality products to meet customer needs. • Interacting with others to achieve manufacturing objectives. Furthermore, this qualification will provide learners with a foundation to pursue the other two (2) specialised qualifications within the plastics manufacturing sector, these being, Extrusion Blow Moulding and Injection Moulding Machine Setter. Upon completion of this qualification, learners can advance their careers by taking higher-level responsibilities within their respective organisations. The responsibilities include amongst others, team leader or supervisor and can participate effectively in the plastic manufacturing industry, whether small, medium or large enterprises.

Learning Assumed to be in Place & RPL

Recognition of Prior Learning (RPL): RPL for access to the External Integrated Summative Assessment: Accredited providers and approved workplaces must apply the internal assessment criteria specified in the related curriculum document to establish and confirm prior learning. Accredited providers and workplaces must confirm prior learning by issuing a statement of results or certifying a work experience record. RPL for access to the Qualification: Accredited providers and approved workplaces may recognise prior learning against the relevant access requirements. Entry Requirements: The minimum entry requirement for this qualification is: • An NQF Level 1 qualification.

Exit Level Outcomes
  • Plan and prepare for the plastic manufacturing process.
  • Install tools, die, forming device and auxiliary equipment.
  • Safely set up, program, start up, optimise and shut down the machine and auxiliary equipment.
  • Remove tools, die and forming device.
  • Conduct operational maintenance inspections and record on machines and auxiliary equipment.
QCTO & FP&M SETA AlignedSAQA 110315

Qualification 110315 · Curriculum Architecture

Occupational Certificate: Extrusion Machine Setter · NQF Level 5 (299 Credits)

Filter View
§ 01

Three Curriculum Pillars

112
Credits

Knowledge Modules

Classroom & E-Learning

KM-01 to KM-18 · 18 modules
  • Facilitated lectures & self-study
  • Written question banks
  • Formative comprehension checks
69
Credits

Practical Skill Modules

Simulated Line Tasks

PM-01 to PM-13 · 13 modules
  • Simulated line tasks
  • Observation rubrics
  • Structured task sheets
118
Credits

Work Experience Modules

On-the-Job Production

WM-01 to WM-13 · 13 modules
  • On-the-job rotation
  • Mentor logbooks
  • Workplace sign-offs
§ 02

Evidence & Audit Pipeline

Learner Portfolio of Evidence (PoE)
Owner · Candidate
1
Admin & Registration

ID, learner contract, induction pack, POPIA consent.

2
Knowledge Evidence

Written assessments & question banks — KM-01 to KM-07.

3
Practical Evidence

Task sheets, observation rubrics, assessor photos.

4
Workplace Evidence

Logbooks, mentor sign-offs, supervisor letters.

Assessor Master File
Owner · Registered Assessor
5
Assessment Reports

Judgements, learner feedback, remediation agreements, appeals log.

Internal Moderation & Quality File
Owner · Moderator / SDP
6
Moderation Evidence

10% sampling matrix, HACCP/LOTO compliance sheets, SDP sign-off.

§ 03

Final Accreditation Gateway

Step 1
Statement of Results

Issued by the accredited Skills Development Provider once internal moderation is signed off.

Step 2
EISA Readiness Declaration

Provider submits declaration + PoE to the Assessment Quality Partner (AQP).

Step 3
National Qualification Certificate

QCTO awards the SAQA-registered certificate on successful EISA outcome.

Learner Certified · Uploaded to National Learner Records Database (NLRD)

Learning Material Stack


Learner Guide
Facilitator Guide
Assessment Instruments
SETA Alignment Matrix

Start-to-Exit Moderation Timeline


  1. 1

    Pre-Delivery Setup

    Facilitator induction, learner enrolment forms, baseline assessment, PoE folder issue. Alignment matrix stamped.

  2. 2

    Delivery & Formative Moderation

    Modular rollout with formative assessments per KM/PM. Internal moderator reviews evidence weekly; feedback loop before summatives.

  3. 3

    Summative & External Moderation

    Summative assessments captured, PoE finalised, submitted for external moderation. Certification uploaded to the SETA/QCTO.

Bespoke QMS Build


We author your Quality Management System — policies, procedures, records, matrices — mapped to your accreditation scope. From R18,500.

Talk QMS on WhatsApp

Moderation Consultation


External moderation dry-run on your PoE + delivery pack. Written report with fixes before your real audit. From R4,900.

Book Moderation Session

Classroom Transformation Blueprint


44 Modules · 299 Credits · FP&M SETA

Broken Standard

  • 📄Photocopied guides with mismatched outcomes
  • Missing formative/summative assessments
  • ⚠️No SETA alignment matrix — audit fails
  • 🎲Facilitators improvise Extrusion Machine Setter delivery
  • 🕳️PoE gaps flagged in moderation
i2Graduates Transform

i2Graduates Transformation

  • 18 KM + 13 PM + 13 WM modules mapped to NQF Level 5
  • Pre-validated assessment bank per module
  • FP&M SETA alignment matrix included
  • Facilitator scripts + learner activities per credit
  • PoE templates that survive external moderation

The i2Graduates Quality Guarantee


Every page of this bundle is meticulously checked for sequence and structural perfection — no missing pages, no stolen content, no shortcuts. You get pre-validated assessment instruments ready to survive rigorous compliance moderation, wrapped in an engaging curriculum your facilitators will love teaching.